Electrically or partially electrically operated vehicle having means for changing the quality of a thermal coupling between a battery system and a structural component

Patent metadata

Field	Value
Publication number	US-12506191-B2
Application number	US-202217723565-A
Country	US
Kind code	B2
Filing date	Apr 19, 2022
Priority date	Apr 20, 2021
Publication date	Dec 23, 2025
Grant date	Dec 23, 2025

Abstract

An electrically or partially electrically operated vehicle. The vehicle has a battery system and a structural component, wherein the battery system and the structural component have outer surfaces which are spaced apart from one another. The vehicle has provisions for changing the quality of a thermal coupling between the two outer surfaces, in particular for thermally coupling and decoupling the two outer surfaces.

First claim

What is claimed:

1 . An electrically or partially electrically operated vehicle comprising:
a battery system and a structural component, wherein the battery system and the structural component each have an outer surface, and an outer surface of the battery system is spaced apart from an outer surface of the structural component, means for changing a quality of a thermal coupling between the two outer surfaces and for thermally coupling and decoupling the two outer surfaces, wherein the means are actively controllable means, one or more cavities formed between the outer surfaces, wherein the means comprise a conveying device for selectively (i) filling the one or more cavities with a liquid and (ii) emptying the one or more cavities, a control unit for changing the quality of the thermal coupling, first sensors for measuring a charging current and/or discharging current, second sensors for measuring a temperature of the structural component, and third sensors for measuring a temperature of the battery system, wherein output signals of the first, second and third sensors form input variables of the control unit, and wherein the control unit is configured to either thermally couple or decouple the two outer surfaces as a function of a temperature differential between the structural component and the battery system, wherein the control unit is configured to (i) compare the temperature of the structural component and an ambient temperature with a target battery temperature and (ii) thermally decouple the two outer surfaces when the temperature of the structural component and/or the ambient temperature is/are below the target battery temperature.

2 . The vehicle as claimed in claim 1 , wherein the structural component is a body component.

3 . The vehicle as claimed in claim 1 , wherein the vehicle has a cooling circuit with a coolant, and wherein said liquid is the coolant.

4 . The vehicle as claimed in claim 1 , wherein one or more sealing elements are arranged between the battery system and the structural component in order to form the one or more cavities.

5 . The vehicle as claimed in claim 1 , wherein the control unit is configured, when the battery system is being charged, to control the means to thermally couple the outer surfaces.

6 . The vehicle as claimed in claim 1 , wherein the conveying device has a first operating mode for filling the one or more cavities and a second operating mode for emptying the one or more cavities.

7 . The vehicle as claimed in claim 1 , wherein an air gap is defined in the one or more cavities when the one or more cavities are emptied of the liquid and an air gap is not defined in the one or more cavities when the one or more cavities are filled with the liquid.

8 . The vehicle as claimed in claim 7 further comprising a moveable flap disposed in an intake region of the vehicle, wherein, in an open position of the moveable flap, the moveable flap is configured to direct ambient air into the air gap, and in a closed position of the flap, the moveable flap is not configured to direct ambient air into the air gap.

9 . The vehicle as claimed in claim 1 , wherein the control unit is configured to thermally decouple the two outer surfaces when the temperature of the structural component and the ambient temperature are both below the target battery temperature.

10 . The vehicle as claimed in claim 1 , wherein the structural component comprises opposing side sills of the vehicle and a member coupling the opposing side sills, wherein the member and the opposing side sills are thermally coupled together to disperse thermal energy produced by the battery system when the two outer surfaces are coupled together.

11 . The vehicle as claimed in claim 10 , wherein the battery system is not directly coupled to the side sills.

12 . An electrically or partially electrically operated vehicle comprising:
a battery system and a structural component, wherein the battery system and the structural component each have an outer surface, and an outer surface of the battery system is spaced from an outer surface of the structural component, means for changing a quality of a thermal coupling between the two outer surfaces and for thermally coupling and decoupling the two outer surfaces, wherein the means are actively controllable means, one or more cavities formed between the outer surfaces, wherein the means comprise a conveying device for selectively (i) filling the one or more cavities with a liquid and (ii) emptying the one or more cavities, a control unit for changing the quality of the thermal coupling, first sensors for measuring a charging current and/or discharging current, second sensors for measuring a temperature of the structural component, and third sensors for measuring a temperature of the battery system, wherein output signals of the first, second and third sensors form input variables of the control unit, wherein the control unit is configured to either thermally couple or decouple the two outer surfaces as a function of a temperature differential between the structural component and the battery system, and wherein the control unit is configured to (i) compare the temperature of the structural component and an ambient temperature with a target battery temperature and (ii) thermally decouple the two outer surfaces when the temperature of the structural component and/or the ambient temperature is/are above the target battery temperature.

13 . The vehicle as claimed in claim 12 , wherein the control unit is configured to thermally decouple the two outer surfaces when the temperature of the structural component and the ambient temperature are both above the target battery temperature.

14 . An electrically or partially operated vehicle comprising:
a battery system and a structural component, wherein the battery system and the structural component each have an outer surface, and an outer surface of the battery system is spaced apart from an outer surface of the structural component, means for changing a quality of a thermal coupling between the two outer surfaces and for thermally coupling and decoupling the two outer surfaces, wherein the means are actively controllable means, one or more cavities formed between the outer surfaces, wherein the means comprise a conveying device for selectively (i) filling the one or more cavities with a liquid and (ii) emptying the one or more cavities, a control unit for changing the quality of the thermal coupling, first sensors for measuring a charging current and/or discharging current, second sensors for measuring a temperature of the structural component, and third sensors for measuring a temperature of the battery system, wherein output signals of the first, second and third sensors form input variables of the control unit, wherein the control unit is configured to either thermally couple or decouple the two outer surfaces as a function of a temperature differential between the structural component and the battery system, and wherein the control unit is configured to (i) compare the temperature of the structural component and an ambient temperature with a target battery temperature, (ii) thermally decouple the two outer surfaces when the temperature of the structural component and/or the ambient temperature is/are below a first target battery temperature, and (iii) thermally decouple the two outer surfaces when the temperature of the structural component and/or the ambient temperature is/are above a second target battery temperature.

Assignees

• Porsche Ag

Inventors

• Kellner Philipp
• Volkmer Christopher
• Mostofi Sascha

Classifications

• H01M10/613

  Cooling or keeping cold · CPC title

• H01M10/6568

  characterised by flow circuits, e.g. loops, located externally to the cells or cell casings · CPC title

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• H01M10/625

  Vehicles · CPC title

• H01M10/6554 Primary

  Rods or plates · CPC title