System and method for producing steel

Patent metadata

Field	Value
Publication number	US-12503735-B2
Application number	US-202017277971-A
Country	US
Kind code	B2
Filing date	Aug 4, 2020
Priority date	Aug 4, 2020
Publication date	Dec 23, 2025
Grant date	Dec 23, 2025

Abstract

System and method for producing steel is provided that efficiently reduce carbon dioxide emissions. A steel production system includes: a first gas generating section configured to obtain a first gas by converting carbon monoxide, to carbon dioxide, in a gas containing the carbon dioxide and carbon monoxide; a reducing gas supply section 3 configured to supply a reducing gas containing a reducing substance to reduce a reducing agent, the reducing agent containing metal oxide to reduce carbon dioxide and being oxidized by contact with the carbon dioxide; and a reaction section 4 including a plurality of reactors 4a and 4b, respectively connected to at least one of the first gas generating section and the reducing gas supply section 3, and the reducing agent arranged in the reactors 4a and 4b, the reaction section being capable of switching between the first gas and the reducing gas to be supplied to each of the reactors 4a and 4b, wherein a second gas is configured to be supplied to a blast furnace, the second gas being obtained by contacting the first gas supplied to the reactors 4a and 4b with the reducing agent to convert the carbon dioxide to carbon monoxide and the second gas having the carbon monoxide as a main component.

First claim

The invention claimed is:

1 . A steel production system comprising:
a first gas generating section comprising a combustion furnace,
wherein the combustion furnace is configured to burn a gas containing carbon dioxide and carbon monoxide to obtain a first gas by converting the carbon monoxide in the gas to carbon dioxide;
a deoxidization device configured to remove oxygen contained in the first gas; a reducing gas supply section configured to supply a reducing gas containing a reducing substance,
wherein the reducing substance reduces a reducing agent that contains a metal oxide,
wherein the metal oxide reduces carbon dioxide and is oxidized by contact with the carbon dioxide;

a reaction section including a plurality of reactors that are respectively connected to at least one of the deoxidization device and the reducing gas supply section,
wherein the reducing agent is arranged in each of the plurality of reactors,
wherein the reaction section is capable of switching between the first gas from which the oxygen has been removed and the reducing gas supplied to each of the plurality of reactors or capable of transferring the reducing agent between the plurality of reactors;
a compression section configured to increase pressure of the first gas from which the oxygen has been removed before being supplied to the plurality of reactors; and a return line configured to supply a second gas from the reaction section to a melting furnace, the second gas being obtained by contacting the first gas from which the oxygen has been removed supplied to the plurality of reactors with the reducing agent to convert the carbon dioxide to carbon monoxide and the second gas having the carbon monoxide as a main component.

2 . The steel production system according to claim 1 , wherein the first gas generating section is operatively connected to the melting furnace, which is in a steelworks or a refinery such that exhausts gas from the steelworks or the refinery is supplied to the first gas generating section as the gas.

3 . The steel production system according to claim 1 , further comprising a concentration section arranged between the first gas generating section and the reaction section,
wherein the concentration section comprises the deoxidization device, which is configured to increase a concentration of the carbon dioxide contained in the first gas.

4 . The steel production system according to claim 3 , wherein the deoxidization device in the concentration section is configured to increase the concentration of the carbon dioxide contained in the first gas such that gas emitted from the concentration section is 70 volume % or more based on a total of the first gas.

5 . The steel production system according to claim 1 , wherein the second gas is obtained by contacting the first gas from which the oxygen has been removed supplied to the plurality of reactors with the reducing agent to convert the carbon dioxide to carbon monoxide such that a concentration of the carbon monoxide contained in the second gas is 70 volume % or more based on a total of the second gas.

6 . The steel production system according to claim 1 , further comprising a second gas heating section configured to heat the second gas before supplied to the melting furnace.

7 . The steel production system according to claim 6 , wherein the second gas heating section is configured to heat the second gas such that the second gas after being heated by the second gas heating section has a temperature from 500° C. to 1300° C.

8 . The steel production system according to claim 1 , further comprising a first gas heating section configured to heat the first gas from which the oxygen has been removed before the first gas from which the oxygen has been removed is supplied to the plurality of reactors.

9 . The steel production system according to claim 1 , further comprising a reducing gas heating section configured to heat the reducing gas before the reducing gas is supplied to the plurality of reactors.

10 . The steel production system according to claim 1 , wherein the system is configured to supply the first gas from which the oxygen has been removed to the plurality of reactors such that a relationship of |X−Y| of 0 to 25 is satisfied,
wherein X[° C.] is a temperature at which the first gas from which the oxygen has been removed is supplied to the plurality of reactors, and
wherein Y[° C.] is a temperature at which the reducing gas is supplied to the plurality of reactors.

11 . The steel production system according to claim 1 , further comprising a reducing agent temperature regulation section configured to regulate a temperature of the reducing agent during contact of the first gas from which the oxygen has been removed or the reducing gas with the reducing agent.

12 . The steel production system according to claim 1 , wherein the reducing gas contains hydrogen as the reducing substance, and
the reducing gas supply section includes a hydrogen generator configured to generate the hydrogen by electrolysis of water or to generate by-product hydrogen as the hydrogen.

13 . The steel production system according to claim 1 , wherein the metal oxide contains at least one metal selected from metal elements belonging to the third through twelfth groups of the Periodic Table of Elements.

14 . The steel production system according to claim 1 , further comprising a purifier connected to a downstream side of each of the plurality of reactors, wherein
the purifier includes: a purifier body; and a separation tube arranged in the purifier body and capable of at least one of separation between the reducing substance and an oxide of the reducing substance generated by contact with the reducing agent and separation between the carbon monoxide and the carbon dioxide.

Assignees

• Sekisui Chemical Co Ltd

Inventors

• Dasanayake Aluthge Rasika
• Matsuzaka Katsuo
• Shinmei Kenichi
• Nakama Yuki

Classifications

• C21B2100/40

  Gas purification of exhaust gases to be recirculated or used in other metallurgical processes · CPC title

• C21B7/002

  Evacuating and treating of exhaust gases · CPC title

• C01B32/40

  Carbon monoxide · CPC title

• Y02P10/122

  by capturing or storing CO2 · CPC title

• C21B2100/64

  Controlling the physical properties of the gas, e.g. pressure or temperature · CPC title