Beverage pad and apparatus for making beverage pads

Patent metadata

Field	Value
Publication number	US-12503298-B2
Application number	US-202118266573-A
Country	US
Kind code	B2
Filing date	Dec 13, 2021
Priority date	Dec 11, 2020
Publication date	Dec 23, 2025
Grant date	Dec 23, 2025

Abstract

An apparatus for making a beverage pad having an amount of extractable or soluble beverage preparation product as a compacted puck enclosed between two sheets of filtering material comprises dosing means arranged for supply of a dose of extractable or soluble beverage preparation product to a puck forming device of the apparatus and further comprises a packaging device arranged to package a compacted puck received from the puck forming device between two sheets of filtering material to form the beverage pad. The puck forming device comprises a cylindrical rotating drum with an outer side surface having recesses for receiving in each recess a dose of extractable or soluble beverage preparation product. A bottom wall of each recess is formed by a movable piston arranged to move with respect to the outer side surface of the drum to vary a height of the recess in relation to an angular position of the recess on the circular circumference of the drum. The puck forming device further comprises a compression body adjacent to the rotating drum arranged to provide a counter surface to compress a dose of extractable or soluble beverage preparation product against. The compression body comprises drive means arranged to drive the counter surface moving along a circumferential part of the outer side surface of the rotating drum with a velocity corresponding to a velocity of the outer side surface of the rotating drum.

First claim

The invention claimed is:

1 . A puck forming device for use in an apparatus for making beverage pads, each pad having an amount of extractable or soluble beverage preparation product as a compacted puck enclosed between two sheets of filtering material, wherein the pads are useable in a beverage preparation machine for preparing a beverage by supplying the pad in the machine with an aqueous fluid under pressure to extract or solubilize the beverage preparation product, the puck forming device arranged to compact the dose of beverage preparation product in the compacted puck and to deliver the compacted puck to a packaging device of the apparatus for enclosing the compacted puck between two sheets of filtering material to form the beverage pad, wherein the puck forming device comprises:
a cylindrical rotating drum with an outer side surface having recesses for receiving in each recess the dose of extractable or soluble beverage preparation product, a bottom wall of each recess formed by a respective movable piston arranged to move with respect to the outer side surface of the drum to vary a height of the recess in relation to an angular position of the recess on the circular circumference of the drum; and a compression body adjacent to the rotating drum arranged to provide a counter surface for the dose of extractable or soluble beverage preparation product in the recess in the rotating drum positioned at an angular position opposite the counter surface to be compressed against, against which counter surface the dose of extractable or soluble beverage preparation product is compressible by the respective piston of the recess to form the compacted puck, wherein the compression body comprises drive means arranged to drive the counter surface moving along a circumferential part of the outer side surface of the rotating drum with a velocity corresponding to a velocity of the outer side surface of the rotating drum, wherein the compression body comprises a sequence of links, wherein at least one link of the sequence of links provides the counter surface, and wherein the links in the sequence of links are coupled to each other in a closed loop to form a continuous rotating chain.

2 . The puck forming device according to claim 1 , wherein links adjacent to the at least one link are at least partially in contact with the outer side surface of the rotating drum.

3 . The puck forming device according to claim 1 , wherein each link has a concave outer surface with a curvature corresponding to a curvature of the convex outer side surface of the rotating drum.

4 . The puck forming device according to claim 1 , wherein the drive means of the compression body are arranged to move the counter surface with a rotational speed corresponding to a rotational speed of the rotating drum.

5 . The puck forming device according to claim 1 , wherein the cylindrical rotating drum comprises at least two series of recesses, each series of recesses comprised of recesses equidistantly spaced on the circumference of the rotating drum, wherein the compression body extends with the counter surface over the recesses in each series positioned at an angular position opposite the counter surface.

6 . The puck forming device according to claim 5 , wherein the compression body comprises a separate sequence of links for each series of recesses, wherein each separate sequence of links has at least one link that provides the counter surface for the respective series of recesses.

7 . An apparatus for making beverage pads, each pad having an amount of extractable or soluble beverage preparation product as a compacted puck enclosed between two sheets of filtering material, which pads are useable in a beverage preparation machine for preparing a beverage by supplying the pad in the machine with an aqueous fluid under pressure to extract or solubilize the beverage preparation product, wherein the apparatus comprises:
dosing means arranged for supply of a dose of extractable or soluble beverage preparation product to a puck forming device; the puck forming device of claim 1 ; and a packaging device arranged to package the compacted puck received from the puck forming device between two sheets of filtering material to form the beverage pad.

8 . The apparatus according to claim 7 , wherein the packaging device comprises a rotating cylindrical body, with an outer side surface having recesses for receiving in each recess a first sheet of filtering material, a bottom wall of each recess formed by a respective movable piston arranged to move with respect to the outer side surface of the cylindrical body to vary a height of the recess in relation to an angular position of the recess on the circular circumference of the cylindrical body.

9 . The apparatus according to claim 8 , wherein the packaging device comprises a filtering material feed station for feeding the first continuous sheet of filtering material to the rotating cylindrical body with impressions being provided in the continuous sheet of filtering material in a respective recess of the cylindrical body to receive in each impression a compacted puck of beverage preparation product delivered by the puck forming device.

10 . The apparatus according to claim 9 , wherein the movable piston of each recess in the cylindrical body is driven to move in dependence of its angular position on the circular circumference of the cylindrical body between a first state defining a first height of the respective recess for receiving the first sheet of filtering material in the respective recess with an impression having a corresponding height dimension which is larger than a thickness of each compacted puck of beverage preparation product delivered by the puck forming device, and a second state defining a second height of the respective recess smaller than the first height for forming the first sheet of filtering material in the respective recess with an impression shaped to approximately match a shape of each compacted puck of beverage preparation product.

11 . The apparatus according to claim 7 , wherein the dosing means comprise a container with a product chamber for holding an amount of extractable or soluble beverage preparation product and an outlet opening for dispensing doses of extractable or soluble beverage preparation product to the puck forming device.

12 . The apparatus according to claim 11 , wherein the dosing means comprise a feeder in the product chamber of the container arranged to feed the dose of extractable or soluble beverage preparation product to the outlet opening of the container for dispensing to the puck forming device.

13 . The apparatus according to claim 11 , wherein the dosing means comprise a scrambler unit in the product chamber of the container arranged to scramble or stir the extractable or soluble beverage preparation product.

Assignees

• Douwe Egberts Bv

Inventors

• Risser Jules
• Elbertse Hermanus Cornelius Jozef
• Ahearn Daniel Thomas
• Wales Duncan James

Classifications

• B65B2009/047

  Rotary pocket formers · CPC title

• B65B9/042 Primary

  for fluent material · CPC title

• B65B29/025

  packaging infusion material into pods · CPC title

• B65D85/8046 Primary

  Pods, i.e. closed containers made only of filter paper or similar material · CPC title

• B65B35/50

  Stacking one article, or group of articles, upon another before packaging · CPC title