Cooling device for a traction battery of a vehicle

Patent metadata

Field	Value
Publication number	US-12502986-B2
Application number	US-202017769528-A
Country	US
Kind code	B2
Filing date	Oct 15, 2020
Priority date	Oct 17, 2019
Publication date	Dec 23, 2025
Grant date	Dec 23, 2025

Abstract

A cooling device for cooling a traction battery of a vehicle by means of a fluid. The device includes an evaporation device for installing in a housing body of the traction body, at least one condensation device for installing on the vehicle outside of the housing body of the traction battery, and connection lines which conduct fluid evaporated in the evaporation device to the at least one condensation device and condensed fluid from the at least one condensation device back to the evaporation device. The evaporation device, the at least one condensation device, and the connection lines form a first cooling circuit. The first cooling circuit is designed in the form of a natural circulation. The circulation of the fluid through the first cooling circuit includes the process of transporting gaseous fluid from the evaporation device to the at least one condensation device and liquid fluid from the at least one condensation device back to the evaporation device, and during operation the circulation is carried out on the basis of a difference in the density of the fluid evaporated in the evaporation device and the fluid condensed in the at least one condensation device and on the basis of a difference in the height of the at least one condensation device and the evaporation device.

First claim

The invention claimed is:

1 . A cooling device for cooling a traction battery of a vehicle via a fluid, the cooling device comprising:
an evaporation device for installing in a housing body of the traction battery, at least one condensation device for installing on the vehicle outside of the housing body of the traction battery, and connection lines which conduct fluid evaporated in the evaporation device to the at least one condensation device and condensed fluid from the at least one condensation device back to the evaporation device, wherein the evaporation device, the at least one condensation device and the connection lines form a first cooling circuit, wherein said first cooling circuit causes a natural circulation, with circulation of the fluid through the first cooling circuit including a process of transporting gaseous fluid from the evaporation device to the at least one condensation device and of liquid fluid from the at least one condensation device back to the evaporation device and, during circulation, the circulation is based on:
a difference in density between the evaporated fluid and the liquid fluid condensed in the at least one condensation device, and
a difference in height of the at least one condensation device and the evaporation device,
wherein the evaporation device is configured as an immersion evaporator and comprises at least one evaporation element, in which:
microchannels are formed in the at least one evaporation element, or
the at least one evaporation element comprises microchannel structures for forming microchannels together with battery cells of the traction battery, or
microchannel structures are formed between a plurality of evaporation elements to form microchannels between the evaporation elements and together with the battery cells of the traction battery,
wherein the evaporation elements are arranged in such a way that the liquid fluid evaporates in the microchannels while absorbing heat from the battery cells, and wherein the microchannels are adapted so that the liquid fluid is entrained by the evaporation of the fluid in the microchannels so that the microchannels are wetted inside.

2 . The cooling device according to claim 1 , wherein the evaporation device is arranged in a vertical direction below the at least one condensation device.

3 . The cooling device according to claim 1 , wherein:
the first cooling circuit comprises a plurality of condensation devices, and the plurality of condensation devices is configured for a distributed installation on the vehicle in a longitudinal direction of the vehicle in front of and behind the evaporation device.

4 . The cooling device according to claim 1 , wherein the at least one condensation device is configured as a chiller for coupling to an air conditioning system of the vehicle in order to dissipate heat from the first cooling circuit via the air conditioning system.

5 . The cooling device according to claim 1 , wherein:
the cooling device comprises a further condensation device and further connection line to form a second cooling circuit, and the second cooling circuit comprises a circulation device for conveying the fluid in the second cooling circuit.

6 . The cooling device according to claim 5 , wherein the second cooling circuit comprises at least one valve device for fluidic separation from or connection to the first cooling circuit.

7 . The cooling device according to claim 5 , wherein the cooling device has a collector for collecting the liquid fluid, and
wherein the collector is arranged at a connection between the first cooling circuit and the second cooling circuit.

8 . The cooling device according to claim 1 , wherein the cooling device comprises a control device configured to:
detect an impending load on the traction battery during rapid charging, and pre-cool the traction battery and/or the fluid with the cooling device when an imminent load is detected.

9 . The cooling device according to claim 1 , wherein the at least one condensation device comprises a pressure compensation device for pressure compensation between an interior of the cooling device and an external environment.

10 . The cooling device according to claim 1 , wherein the vehicle is an electrically drivable vehicle with the traction battery and the cooling device is implemented in the vehicle, and
wherein:
the traction battery with its housing body and the evaporation device installed therein is installed in a floor region of the vehicle,
the at least one condensation device is installed outside of the traction battery in a region above the evaporation device, and
a fluid is accommodated in the cooling device.

11 . The cooling device according to claim 10 , wherein the traction battery with the housing body and the evaporation device installed therein is arranged underneath a passenger compartment of the vehicle, between a front and a rear axle of the vehicle.

12 . The cooling device according to claim 10 , wherein the at least one condensation device is installed in a region above a rear axle of the vehicle above wheel housings of the rear axle.

13 . The cooling device according to claim 10 , wherein the at least one condensation device is installed in a region above a front axle of the vehicle above wheel housings of the front axle, at an end of a hood of the vehicle on a windshield side.

14 . The cooling device according to claim 10 , wherein a connection line configured as a riser, which conducts fluid evaporated in the evaporation device to the at least one condensation device to the evaporation device, is connected to a corresponding condensation device of the at least one condensation device in an upper region on a side facing away from the corresponding condensation device in a longitudinal direction of the vehicle and in an upper region on a side facing the evaporation device in the longitudinal direction of the vehicle.

15 . The cooling device according to claim 10 , wherein a connection line configured as a downcomer, which returns condensed fluid from the at least one condensation device to the evaporation device, is connected to a corresponding condensation device of the at least one condensation device in a lower region on a side facing the corresponding condensation device in a longitudinal direction of the vehicle and in a lower region on a side facing away from the evaporation device in the longitudinal direction of the vehicle.

16 . The cooling device according to claim 15 , an outlet of the at least one condensation device has at least a minimum difference in height (h′) to a side of the housing body facing away from the corresponding condensation device at a maximum vehicle inclination of 18° in the longitudinal direction.

Assignees

• Kautex Textron Gmbh & Co Kg

Inventors

• Haas Felix
• Lipperheide Moritz
• Wolf Hartmut

Classifications

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• B60K2001/0438

  Arrangement under the floor · CPC title

• B60K2001/005

  the electric storage means · CPC title

• B60K11/02

  with liquid cooling · CPC title

• B60K1/04

  of the electric storage means for propulsion · CPC title