Systems, devices, and methods for shock wave generation utilizing catheters with multi-metal joints

Patent metadata

Field	Value
Publication number	US-12502188-B2
Application number	US-202418680370-A
Country	US
Kind code	B2
Filing date	May 31, 2024
Priority date	May 31, 2024
Publication date	Dec 23, 2025
Grant date	Dec 23, 2025

Abstract

An exemplary catheter includes a catheter body, a first conductive member comprising a first material positioned on the catheter body, a second conductive member comprising a second material different from the first material positioned on the catheter body, one or more electrical joints configured to electrically couple the first conductive member to the second conductive member, and one or more shock wave emitters. Each shock wave emitter is configured to generate a shock wave, and at least one shock wave emitter of the one or more shock wave emitters comprises electrodes separated by a spark gap, wherein at least one of the electrodes is formed from the second conductive member.

First claim

The invention claimed is:

1 . A catheter for use in a body lumen, the catheter comprising:
a catheter body; a first conductive member comprising a first material positioned on the catheter body; a second conductive member comprising a second material different from the first material positioned on the catheter body, wherein the second material comprises a higher resistivity relative to the first material, and wherein the second conductive member extends distally of the first conductive member on the catheter body; one or more electrical joints configured to electrically couple the first conductive member to the second conductive member, wherein at least a portion of the first conductive member extends proximally of at least one electrical joint of the one or more electrical joints, and at least a portion of the second conductive member extends distally of the at least one electrical joint; and one or more shock wave emitters configured to generate one or more shock waves, and wherein at least one shock wave emitter of the one or more shock wave emitters comprises electrodes separated by a spark gap, wherein at least one of the electrodes is formed from the second conductive member.

2 . The catheter of claim 1 , wherein the one or more electrical joints comprise a connector, a conductive adhesive, a soldered joint, a welded joint, or any combination thereof; and wherein the one or more electrical joints are formed using tack welding, laser welding, wrapping stripped wires around each other, soldering, swagging, a conductive adhesive, ferrule pins, or a combination thereof.

3 . The catheter of claim 1 , wherein the one or more electrical joints comprise a conductive interface layer comprising a material different from the first material and the second material positioned between and electrically coupled to the first conductive member and the second conductive member.

4 . The catheter of claim 2 , wherein the conductive adhesive comprises at least one of silver, carbon graphite, gold, diamond, copper, and aluminum.

5 . The catheter of claim 2 , wherein the ferrule pins comprise at least one of copper, brass, silver, tin, and stainless steel.

6 . The catheter of claim 1 , wherein the first conductive member comprises a first conductive wire configured to conduct electricity to the second conductive member via the one or more electrical joints and wherein the second conductive member comprises a second conductive wire configured to conduct electricity to at least one of the one or more shock wave emitters.

7 . The catheter of claim 1 , wherein the second material comprises at least one of a higher stiffness, a higher density, and a higher melting point relative to the first material, and wherein the first material comprises a higher conductivity relative to the second material.

8 . The catheter of claim 1 , wherein the first material comprises copper, and wherein the second material comprises molybdenum, tungsten, rhodium, rhenium, tantalum, niobium, or a combination thereof.

9 . The catheter of claim 1 , wherein at least a portion of the second conductive member is coated or plated with a coating or plating comprising the first material.

10 . The catheter of claim 9 , wherein the coating or plating comprises a nickel-copper coating or plating.

11 . The catheter of claim 10 , wherein the nickel-copper coating or plating comprises between zero to ten microns (0-10 μm) of nickel and between one hundred to two hundred microns (100-200 μm) of copper.

12 . The catheter of claim 10 , wherein the coating or plating comprises between 0% and 5% nickel and between 95% and 100% copper.

13 . The catheter of claim 1 , wherein at least one of the electrodes of the at least one shock wave emitter comprises an emitter band surrounding at least a portion of the catheter body.

14 . The catheter of claim 1 , wherein each of the electrodes of the at least one shock wave emitter is formed from the second material.

15 . The catheter of claim 1 , wherein at least one of the electrodes of the at least one shock wave emitter comprises an exposed distal end of the second conductive member, wherein the second conductive member comprises an insulated wire.

16 . A system for generating shock waves comprising:
a shock wave energy generator; and a catheter comprising:
a catheter body;
a first conductive member comprising a first material positioned on the catheter body;
a second conductive member comprising a second material different from the first material positioned on the catheter body, wherein the second material comprises a higher resistivity relative to the first material, and wherein the second conductive member extends distally of the first conductive member on the catheter body;
one or more electrical joints configured to electrically couple the first conductive member to the second conductive member, wherein at least a portion of the first conductive member extends proximally of at least one electrical joint of the one or more electrical joints, and at least a portion of the second conductive member extends distally of the at least one electrical joint; and
one or more shock wave emitters, each shock wave emitter configured to generate a shock wave, and wherein at least one shock wave emitter of the one or more shock wave emitters comprises electrodes separated by a spark gap, wherein at least one of the electrodes is formed from the second conductive member.

17 . The system of claim 16 , wherein the shock wave energy generator is configured to deliver high voltage pulses to a shock wave emitter of the plurality of shock wave emitters, wherein the high voltage pulses are between three kilovolts (3 kV) and thirty kilovolts (30 kV).

18 . The system of claim 16 , wherein the shock wave energy generator is configured to deliver high voltage pulses to a shock wave emitter of the plurality of shock wave emitters, wherein the high voltage pulses are ten kilovolts (10 kV).

19 . The system of claim 16 , wherein the shock wave energy generator is configured to deliver voltage pulses at a rate of between ten hertz (10 Hz) and ten kilohertz (10 kHz).

20 . The system of claim 16 , wherein the shock wave energy generator applies an alternating current to the electrodes to induce a change in the polarity of the electrodes.

Assignees

• Shockwave Medical Inc

Inventors

• Moosavi David
• Jenkins Todd Weston
• Formosa Lawrence John
• Rond Danielle Sheree
• Betelia Rainier
• Nguyen Hoa D
• Franco Jason B
• Hasenberg Thomas Charles

Classifications

• A61B2017/00526

  Methods of manufacturing · CPC title

• A61B2017/22062

  to be filled with liquid · CPC title

• A61B17/00234

  for minimally invasive surgery (A61B17/0218, A61B17/0469, A61B17/12013, A61B17/1285, A61B17/29, A61B17/320016 take precedence) · CPC title

• A61B2017/00292

  mounted on or guided by flexible, e.g. catheter-like, means · CPC title

• A61B2017/00238

  Type of minimally invasive operation (A61B2017/00805 takes precedence) · CPC title