System and method for detecting and measuring anomalies in signaling originating from components used in industrial processes
US-2022163947-A1 · May 26, 2022 · US
US12498708B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-12498708-B2 |
| Application number | US-202017762632-A |
| Country | US |
| Kind code | B2 |
| Filing date | Sep 16, 2020 |
| Priority date | Sep 24, 2019 |
| Publication date | Dec 16, 2025 |
| Grant date | Dec 16, 2025 |
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A method for event-oriented transmission of measured process values includes receiving the measured process values via an automation device of a control system of a process plant; automatically performing sensitization or desensitization of a measurement range of the measured process values on the automation device where, during sensitization or desensitization and depending on an undershoot of a minimal transmission rate of the measured process values from a measurement device to the automation device or an overshoot of a maximum transmission rate of the measured process values from the measurement device to the automation device, the measurement range is automatically decreased during sensitization and increased during desensitization by the automation device via a heuristic method, and transmitting the measured process values, on an event-oriented basis, to the operator station server of the control system of the process plant, where an event represents a predetermined change to the measured process values.
Opening claim text (preview).
The invention claimed is: 1 . A method for an event-oriented transmission of process measurement values from at least one measurement device of a control system of a process installation to an operator station server of the control system of the process installation, the method comprising: a) receiving the process measurement values via an automation device of the control system of the process installation; b) reducing a measurement range of the process measurement values automatically via the automation device of the control system of the process installation via a heuristic method, in which a distance between a current process measurement value and upper and lower limits of the measurement range is halved, as part of changing sensitivity of detection of the process measurement values as a function of a drop below a minimum transmission rate of the process measurement values from the measurement device to the automation device, and increasing the measurement range of the process measurement values via the automation device of the control system of the process installation automatically as part of changing desensitization of detection of the process measurement values; and c) transmitting the process measurement values in an event-oriented manner to the operator station server of the control system of the process installation, wherein an event represents a predetermined change of the process measurement values. 2 . An automation device, comprising: a processor; and memory; wherein the automation device is configured to: a) receive process measurement values within a control system of a process installation; b) reduce a measurement range of the process measurement values automatically within the control system of the process installation via a heuristic method, in which a distance between a current process measurement value and upper and lower limits of the measurement range is halved, as part of changing sensitivity of detection of the process measurement values as a function of a drop below a minimum transmission rate of the process measurement values from a measurement device to the automation device, and increase the measurement range of the process measurement values within the control system of the process installation automatically as part of changing desensitization of detection of the process measurement values; and c) transmit the process measurement values in an event-oriented manner to an operator station server of the control system of the process installation, wherein an event represents a predetermined change of the process measurement values. 3 . The automation device as claimed in claim 2 , wherein the automation device comprises a programmable logic controller. 4 . A control system of a process installation, the control system including the an automation device as claimed in claim 2 . 5 . The control system as claimed in claim 4 , wherein the automation device comprises a programmable logic controller.
Preprocessing measurements, e.g. data collection rate adjustment; Standardization of measurements; Time series or signal analysis, e.g. frequency analysis or wavelets; Trustworthiness of measurements; Indexes therefor; Measurements using easily measured parameters to estimate parameters difficult to measure; Virtual sensor creation; De-noising; Sensor fusion; Unconventional preprocessing inherently present in specific fault detection methods like PCA-based methods · CPC title
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