Inspecting a pipeline with an unmanned aerial vehicle

Patent metadata

Field	Value
Publication number	US-12498287-B2
Application number	US-202318459990-A
Country	US
Kind code	B2
Filing date	Sep 1, 2023
Priority date	Sep 1, 2023
Publication date	Dec 16, 2025
Grant date	Dec 16, 2025

Abstract

A pipeline inspection system includes an unmanned aerial vehicle (UAV) operable to travel in an airspace above a pipeline configured to transport a hydrocarbon fluid. The UAV includes sensors configured to detect a leak of the hydrocarbon fluid from the pipeline. The system includes a control system configured to perform operations including operating the UAV to travel at a first altitude range in the airspace, identifying a measurement, taken at the first altitude range, from a first sensor that indicates a location of a potential leak of the hydrocarbon fluid, based on the identified measurement from the first sensor, operating the UAV to travel at a second altitude range different from the first altitude range in the airspace, identifying a measurement, taken at the second altitude range, from a second sensor that indicates the location of the potential leak, and generating a recommended action based on the identified measurements.

First claim

What is claimed is:

1 . A pipeline inspection method, comprising:
operating at least one unmanned aerial vehicle (UAV) in an airspace above a pipeline configured to transport a hydrocarbon fluid, the at least one UAV comprising:
at least one power source configured to provide power to the at least one UAV, and
a plurality of sensors configured to detect a leak of the hydrocarbon fluid from the pipeline; and
commanding the at least one UAV to travel at a first altitude range in the airspace above a first detection zone of the pipeline; identifying a measurement, taken at the first altitude range, from a high definition camera or gas sniffer that indicates a location of a potential leak of the hydrocarbon fluid from the pipeline; based on the identified measurement from the high definition camera or gas sniffer, commanding the at least one UAV to descend from the first altitude range to a second altitude range and travel at the second altitude range lower than the first altitude range in the airspace above a second detection zone of the pipeline to confirm the location of the potential leak and a presence of the potential leak of the hydrocarbon fluid; identifying a measurement, taken at the second altitude range, from an infrared camera; confirming, based on the measurement taken at the second altitude range from the infrared camera, the location and the presence of the potential leak of the hydrocarbon fluid from the pipeline; based on the identified measurement from the infrared camera, operating a LiDAR sensor to measure a distance between the potential leak of the hydrocarbon fluid and the at least one UAV; based on the identified measurement from the infrared camera, commanding the at least one UAV to descend from the second altitude range to a third altitude range and travel at the third altitude range lower than the first and second altitude ranges in the airspace above a third detection zone of the pipeline; identifying a measurement, taken at the third altitude range, from a laser fluorosensor, that quantifies the potential leak of the hydrocarbon fluid from the pipeline; and generating a recommended action based on at least one of the identified measurements.

2 . The method of claim 1 , wherein the second altitude range is at least 1000 feet lower than the first altitude range.

3 . The method of claim 1 , wherein the third altitude range is at least 800 feet lower than the first and second altitude ranges.

4 . The method of claim 1 , further comprising:
identifying a measurement, taken at the third altitude range, from the laser fluorosensor that indicates the location of the potential leak of the hydrocarbon fluid from the pipeline.

5 . The method of claim 4 , wherein generating the recommended action based on at least one of the identified measurements comprises at least one of:
generating an alert associated with the location of the potential leak of the hydrocarbon fluid; geolocating the location of the potential leak of the hydrocarbon fluid based on the identified measurement from the LiDAR sensor; or confirming the presence of leaked hydrocarbons at the location based on the identified measurement from the laser fluorosensor.

6 . The method of claim 5 , wherein generating the recommended action based on at least one of the identified measurements comprises:
generating an alert associated with the location of the potential leak of the hydrocarbon fluid; geolocating the location of the potential leak of the hydrocarbon fluid based on the identified measurement from the LiDAR sensor; and confirming the presence of leaked hydrocarbons at the location based on the identified measurement from the laser fluorosensor.

7 . The method of claim 1 , wherein the at least one UAV comprises a first UAV and a second UAV, and the method further comprise:
commanding the first UAV to travel at the first altitude range in the airspace above the pipeline; identifying a measurement, taken at the first altitude range, from a first sensor of the plurality of sensors of the first UAV that indicates a first location of a potential leak of the hydrocarbon fluid from the pipeline; commanding the second UAV to travel at the second altitude range different from the first altitude range in the airspace above the pipeline; identifying a measurement, taken at the second altitude range, from a second sensor of the plurality of sensors of the second UAV that indicates a second location of the potential leak of the hydrocarbon fluid from the pipeline; and operating at least one of the first or second UAVs to reconcile the first and second locations.

8 . The method of claim 7 , wherein operating at least one of the first or second UAVs to reconcile the first and second locations comprises:
commanding at least one of the first or second UAVs to travel at the third altitude range above the pipeline; and identifying a measurement, taken at the third altitude range, from a third sensor of the plurality of sensors that indicates the location of the potential leak of the hydrocarbon fluid from the pipeline of the first or second locations.

9 . The method of claim 1 , wherein the second detection zone is smaller than the first detection zone.

10 . The method of claim 9 , wherein the third detection zone is smaller than the second detection zone.

11 . The method of claim 1 , wherein the third detection zone is smaller than the second detection zone.

12 . A pipeline inspection system, comprising:
at least one unmanned aerial vehicle (UAV) operable to travel in an airspace above a pipeline configured to transport a hydrocarbon fluid, the at least one UAV comprising:
at least one power source configured to provide power to the at least one UAV,
a plurality of sensors configured to detect a leak of the hydrocarbon fluid from the pipeline, and
a communication module; and
a control system communicably coupled with the communication module of the at least one UAV and configured to perform operations comprising:
operating the at least one UAV to travel at a first altitude range in the airspace above a first detection zone of the pipeline,
identifying a measurement, taken at the first altitude range, from a high definition camera or gas sniffer that indicates a location of a potential leak of the hydrocarbon fluid from the pipeline,
based on the identified measurement from the high definition camera or gas sniffer, operating the at least one UAV to descend from the first altitude range to a second altitude range and travel at the second altitude range lower than the first altitude range in the airspace above a second detection zone of the pipeline to confirm the location of the potential leak and a presence of the potential leak of the hydrocarbon fluid,
identifying a measurement, taken at the second altitude range, from an infrared camera,
confirming, based on the measurement taken at the second altitude range from the infrared camera, the location and the presence of the potential leak of the hydrocarbon fluid from the pipeline,
based on the identified measurement from the infrared camera, operating a LIDAR sensor to measure a distance between the potential leak of the hydrocarbon fluid and the at least one UAV,
based on the identified measurement from the infrared camera, operating the at least one UAV to descend from the second altitude range to a third altitude range and travel at the third altitude range lower than the second altitude range in the airspace above a third detection zone of the pipeline to quantify the potential leak of the hydrocarbon fluid,
identifying a measurement, taken at the third altitude range, from a laser fluo

Assignees

• Saudi Arabian Oil Co

Inventors

• Alerwi Maher Hamed
• Qahtani Ghazi Salman
• Alsharif Layan Alaeddin
• Almutairi Rahaf Nasser

Classifications

• G05D1/695

  for maintaining a fixed relative position of the vehicles, e.g. for convoy travelling or formation flight · CPC title

• G05D2105/89

  for inspecting structures, e.g. wind mills, bridges, buildings or vehicles · CPC title

• G05D1/485

  Control of rate of change of altitude or depth · CPC title

• G05D1/689

  Pointing payloads towards fixed or moving targets (positioning towed, pushed or suspended implements G05D1/672) · CPC title

• B64U2101/30

  for imaging, photography or videography · CPC title