Infrared absorber, method for manufacturing same, blackbody radiation device, and radiative cooling device

Patent metadata

Field	Value
Publication number	US-12498144-B2
Application number	US-202218276142-A
Country	US
Kind code	B2
Filing date	Feb 1, 2022
Priority date	Feb 24, 2021
Publication date	Dec 16, 2025
Grant date	Dec 16, 2025

Abstract

Provided are an infrared absorber having extremely low reflectivity in the wavelength band of infrared rays, a method for manufacturing the same, a black-body radiation device, and a radiative cooling device. Provided is an infrared absorber 10 provided with: an absorption layer 11 comprising carbon black and a resin; and, on the absorption layer 11 , a surface layer 12 that comprises a resin including essentially no pigment and that has an optical confinement structure 13 in which a plurality of minute projections are formed on the surface thereof, the hemispherical total reflectivity of the infrared absorber 10 in infrared wavelengths of 5-15 μm being 0.2% or less. Further provided are a method for manufacturing the infrared absorber, a black-body radiation device, and a radiative cooling device.

First claim

The invention claimed is:

1 . An infrared absorber comprising:
an absorption layer consisting of carbon black and resin; and a surface layer consisting of substantially pigment-free resin, formed on the absorption layer and including a light trapping structure with a plurality of microscopic projections formed on a surface, wherein the infrared absorber is configured to have a hemispherical total reflectance of 0.2% or less in a range of infrared wavelengths between 5 μm and 15 μm inclusive.

2 . The infrared absorber according to claim 1 , wherein the infrared absorber is configured to have a hemispherical total reflectance of 0.1% or less in a range of infrared wavelengths between 7 μm and 14 μm inclusive.

3 . The infrared absorber according to claim 1 , wherein the light trapping structure of the surface layer is manufactured with a method comprising the steps of:
irradiating a resin substrate with an ion beam; etching the resin substrate irradiated using an alkaline solution to form a textured surface on a surface of the resin substrate; applying a resin liquid onto the textured surface of the resin substrate etched to form a mold; applying a resin liquid onto a surface of the absorption layer; and embossing the resin liquid with the mold including a plurality of microscopic projections formed on its surface, before the resin liquid cures.

4 . The infrared absorber according to claim 1 , wherein the light trapping structure includes a surface with a plurality of projections formed to protrude outward from the surface; tips of the projections have a connected ridge-like shape or a conical shape; a cross section of the projection has a shape that gradually widens from the tips toward the base; and a distance between the adjoining ridges or the adjoining conical tips is 0.1 μm to 100 μm.

5 . The infrared absorber according to claim 1 , wherein a weight ratio of the carbon black to the resin is 1% to 20% in the absorption layer.

6 . The infrared absorber according to claim 1 , wherein a thickness of the absorption layer is 20 μm to 500 μm.

7 . The infrared absorber according to claim 1 , wherein the resin of the surface layer is at least one resin selected from the group consisting of ultraviolet curing resin, silicone resin, epoxy resin, acrylic resin, polyester resin, and polyurethane resin.

8 . The infrared absorber according to claim 1 , wherein a thickness of the surface layer is 100 μm to 200 μm.

9 . A flat-plate blackbody device comprising the infrared absorber according to claim 1 .

10 . A radiative cooling device comprising the infrared absorber according to claim 1 .

11 . The infrared absorber according to claim 1 , further comprising a base material under the absorption layer,
wherein the base material consists of a thermally conductive material.

12 . The infrared absorber according to claim 11 , wherein the base material is selected as a substrate that includes at least one metal chosen from the group consisting of aluminum, copper, silver, and gold.

13 . The infrared absorber according to claim 11 , wherein the base material is selected as a substrate that includes at least one non-metal material chosen from the group consisting of silicon substrate, SiC substrate, and AlN substrate.

14 . A method of manufacturing an infrared absorber, the method comprising the steps of:
preparing a mold, including a substep of irradiating a resin substrate with an ion beam; forming an absorption layer using carbon black and resin; applying a substantially pigment-free resin liquid onto a surface of the absorption layer to form a precursor of a surface layer; embossing a surface of the precursor with the mold including a surface with a plurality of microscopic projections formed on the surface before the resin liquid cures, and curing the resin liquid to form a surface layer including a light trapping structure, wherein the infrared absorber thus formed is configured to have a hemispherical total reflectance of 0.2% or less in a range of infrared wavelengths between 5 μm and 15 μm inclusive.

Assignees

• Aist

Inventors

• AMEMIYA Kuniaki
• Shimizu Yuhei

Classifications

• F24F13/18

  specially adapted for insertion in flat panels, e.g. in door or window-pane · CPC title

• G02B5/02

  Diffusing elements; Afocal elements · CPC title

• G02B1/111

  using layers comprising organic materials · CPC title

• G01J5/90

  Testing, inspecting or checking operation of radiation pyrometers · CPC title

• G02B5/22

  Absorbing filters {(G02B5/201 - G02B5/208 take precedence)} · CPC title