Method for operating a vehicle brake system, and a vehicle brake system

Patent metadata

Field	Value
Publication number	US-12497012-B2
Application number	US-202318469021-A
Country	US
Kind code	B2
Filing date	Sep 18, 2023
Priority date	Sep 19, 2022
Publication date	Dec 16, 2025
Grant date	Dec 16, 2025

Abstract

The present relates to a method for operating a vehicle brake system which comprises a vehicle brake having a brake piston, an electrohydraulic service brake device, and an electromotive parking brake device having a spindle drive driven by an electric motor, wherein the electrohydraulic service brake device and/or the electromotive parking brake device act on the brake piston. The method determines an additional brake fluid volume to be delivered by the electrohydraulic service brake device in order to ensure a target clamping force (Fz-Soll) for a brake pad of the parking brake on application of the parking brake device.

First claim

The invention claimed is:

1 . A method for operating a vehicle brake system which comprises a vehicle brake having a brake piston, an electrohydraulic service brake device, and an electromotive parking brake device having a spindle drive driven by an electric motor, wherein the electrohydraulic service brake device and/or the electromotive parking brake device act on the brake piston, wherein the method determines an additional brake fluid volume to be delivered by the electrohydraulic service brake device in order to ensure a target clamping force (Fz-Soll) for a brake pad of the parking brake device on application of the parking brake device, and comprises:
A) detecting, by a counting mechanism, a number of signal oscillations per unit time of a machine signal of the electric motor actuated for applying the parking brake device, B) determining, by a data processing unit, a piston position and/or piston speed of the brake piston displaced by the electric motor at least on the basis of the number of signal oscillations detected in step A, C) determining, by the data processing unit, a chamber volume of a piston chamber of the brake piston that is displaced by the brake piston at least on the basis of the piston position and/or the piston speed determined in step B, D) determining an additional volumetric quantity of a brake fluid to be delivered at least on the basis of the displaced chamber volume determined in step C, a total volume of the piston chamber for the brake fluid and the target clamping force (Fz-Soll), and E) controlling a control valve fluidically coupled with the piston chamber and a brake fluid reservoir to admit brake fluid to the piston chamber based on the additional volumetric quantity determined in step D, thereby applying the parking brake device and achieving a clamping force corresponding to the target clamping force.

2 . The method according to claim 1 , wherein the signal oscillations are detected in step A by an asynchronous counter.

3 . The method according to claim 2 , wherein the signal oscillations detected by the asynchronous counter are used to determine a rotor angular position of the electric motor and/or to determine a machine characteristic, wherein the rotor angular position so determined and/or the machine characteristic so determined is taken into account in step B for determining the piston position and/or piston speed of the brake piston.

4 . The method according to claim 1 , wherein a machine model is taken into account in step B.

5 . The method according to claim 4 , wherein a transmission ratio of the spindle drive and a stiffness of a casing of the vehicle brake are taken into account in step B.

6 . The method according to claim 1 , characterized in that wherein the data processing unit is associated with the electrohydraulic service brake device, wherein the electromotive parking brake device is coupled with the data processing unit by a communication device, and wherein the data processing unit receives from the parking brake device at least the number of signal oscillations detected in step A.

7 . The method according to claim 1 , wherein the machine signal is obtained by combining a current signal and a voltage signal of the electric motor.

8 . The method according to claim 7 , wherein the machine signal is conditioned.

9 . The method according to claim 8 , wherein conditioning of the machine signal is carried out in dependence on an estimated rotational angle signal.

10 . The method according to claim 9 , wherein the estimated rotational angle signal is determined by modelling the current signal and the voltage signal.

11 . A vehicle brake system which comprises a vehicle brake having a brake piston, an electrohydraulic service brake device, and an electromotive parking brake device having a spindle drive driven by an electric motor, wherein the electrohydraulic service brake device and/or the electromotive parking brake device act on the brake piston, wherein the vehicle brake system comprises a counting mechanism and at least one data processing unit by which the vehicle brake system is adapted to carry out the method according to claim 1 .

12 . A vehicle brake system comprising: a vehicle brake having a brake piston, an electrohydraulic service brake device, an electromotive parking brake device having a spindle drive driven by an electric motor, a counting mechanism, and at least one data processing unit, wherein the electrohydraulic service brake device and/or the electromotive parking brake device act on the brake piston, wherein the vehicle brake system is configured to:
A) detect, by the counting mechanism, a number of signal oscillations per unit time of a machine signal of the electric motor actuated for applying the parking brake device, B) determine, by the data processing unit, a piston position and/or piston speed of the brake piston displaced by the electric motor at least on the basis of the number of signal oscillations detected in step A, C) determine, by the data processing unit, a chamber volume of a piston chamber of the brake piston that is displaced by the brake piston at least on the basis of the piston position and/or the piston speed determined in step B, D) determine an additional volumetric quantity of a brake fluid to be delivered at least on the basis of the displaced chamber volume determined in step C, a total volume of the piston chamber for the brake fluid and a target clamping force (Fz-Soll), and E) control a control valve fluidically coupled with the piston chamber and a brake fluid reservoir to admit brake fluid to the piston chamber based on the additional volumetric quantity determined in step D, thereby applying the parking brake device and achieving a clamping force corresponding to the target clamping force Fz-Soll).

13 . The vehicle brake system according to claim 12 , wherein the signal oscillations are detected in step A by an asynchronous counter.

14 . The vehicle brake system according to claim 13 , wherein the signal oscillations detected by the asynchronous counter are used to determine a rotor angular position of the electric motor and/or to determine a machine characteristic, wherein the rotor angular position so determined and/or the machine characteristic so determined is taken into account in step B for determining the piston position and/or piston speed of the brake piston.

15 . The vehicle brake system according to claim 12 , wherein a machine model is taken into account in step B.

16 . A method for operating a vehicle brake system which comprises a vehicle brake having a brake piston, an electrohydraulic service brake device, and an electromotive parking brake device having a spindle drive driven by an electric motor, wherein the electrohydraulic service brake device and/or the electromotive parking brake device act on the brake piston, wherein the service brake device further has at least one control valve which is fluidically coupled with a piston chamber associated with the brake piston, for brake fluid and with a brake fluid reservoir, wherein the method determines an additional brake fluid volume to be delivered by the electrohydraulic service brake device in order to ensure a target clamping force (Fz-Soll) for a brake pad of the parking brake device on application of the parking brake device, as well as applying or releasing the parking brake device, and comprises:
A) detecting, by a counting mechanism, a number of signal oscillations per unit time of a machine signal of the electric motor actuated for applying the parking brake device,
B) determining, by a

Assignees

• Zf Active Safety Gmbh

Inventors

• Ohlig Benedikt
• Hein Thomas

Classifications

• B60T13/741

  acting on an ultimate actuator · CPC title

• B60T17/22

  Devices for monitoring or checking brake systems; Signal devices · CPC title

• B60T13/686

  in hydraulic systems or parts thereof · CPC title

• B60T8/172

  Determining control parameters used in the regulation, e.g. by calculations involving measured or detected parameters {(B60T8/17551 takes precedence)} · CPC title

• B60T11/105

  with brake locking after actuation, release of the brake by a different control device, e.g. gear lever · CPC title