Three-rail power supply system

Patent metadata

Field	Value
Publication number	US-12496935-B2
Application number	US-202318105024-A
Country	US
Kind code	B2
Filing date	Feb 2, 2023
Priority date	Feb 2, 2023
Publication date	Dec 16, 2025
Grant date	Dec 16, 2025

Abstract

A three-rail power supply system includes a power supply having positive, negative, and neutral terminals, a rail system having a power supply end and a termination end, and an asymmetric resistor network. The rail system includes a positive rail, a negative rail, and a ground rail coupled to the positive terminal, the negative terminal, and the neutral terminal, respectively. The negative rail is disposed parallel to the positive rail. The ground rail is disposed in parallel to, and between, the positive rail and the negative rail, and is electrically grounded at a plurality of intervals between the power supply end and termination end. The asymmetric resistor network includes two pairs of resistors asymmetrically coupled to the rail system at the power supply end and termination end, and is configured to limit a fault current through a faulty connection in response the positive, negative, and/or ground rails experiencing the faulty connection.

First claim

What is claimed is:

1 . A three-rail power supply system comprising:
a power supply; a rail system having a power supply end and a termination end, the rail system comprising:
a positive rail coupled to a positive terminal of the power supply at the power supply end,
a negative rail coupled to a negative terminal of the power supply at the power supply end, the negative rail disposed parallel to the positive rail, and
a ground rail coupled to a neutral terminal of the power supply at the power supply end, the ground rail disposed in parallel to, and between, the positive rail and the negative rail, the ground rail electrically grounded to a ground at the termination end, at the power supply end, and at a plurality of intervals between the power supply end and the termination end; and
an asymmetric resistor network coupled to the rail system, the asymmetric resistor network comprising:
at the termination end:
a first resistor having two terminals and a first resistance value, one terminal of the first resistor coupled to the positive rail and another terminal of the first resistor coupled to the ground rail, and
a second resistor having two terminals and a second resistance value, one terminal of the second resistor coupled to the negative rail and another terminal of the second resistor coupled to the ground rail,

at the power supply end:
a third resistor having two terminals and a third resistance value equal to the first resistance value, one terminal of the third resistor coupled to the negative rail and another terminal of the third resistor coupled to the ground rail, and
a fourth resistor having two terminals and a fourth resistance value equal to the second resistance value, one terminal of the fourth resistor coupled to the positive rail and another terminal of the fourth resistor coupled to the ground rail,

wherein, in response to one or more of the positive rail, the negative rail, and the ground rail experiencing a faulty connection, the asymmetric resistor network is configured to limit a fault current through the faulty connection.

2 . The three-rail power supply system of claim 1 , further comprising:
a fault detection circuit coupled to the rail system at the power supply end, the fault detection circuit comprising:
a first voltage monitor, coupled to the positive rail and to the ground rail through a fifth resistor, for monitoring a first voltage between the positive rail and the ground rail,
a second voltage monitor, coupled to the negative rail and to the ground rail through the fifth resistor, for monitoring a second voltage between the negative rail and the ground rail, and
a current monitor, coupled to a neutral terminal of the power supply and to the ground through the fifth resistor, for monitoring a current through the fifth resistor,
wherein, in response to the one or more of the positive rail, the negative rail, and the ground rail experiencing the faulty connection, the fault detection circuit is configured to generate an alarm based on an abnormal monitored value from at least one of the first voltage monitor, the second voltage monitor, or the current monitor.

3 . The three-rail power supply system of claim 2 , wherein the abnormal monitored value includes the first voltage being different from the second voltage in magnitude.

4 . The three-rail power supply system of claim 2 , wherein the abnormal monitored value includes the monitored current exceeding a predetermined threshold.

5 . The three-rail power supply system of claim 2 , wherein the abnormal monitored value includes the monitored current increasing at a rate faster than a predetermined rate.

6 . The three-rail power supply system of claim 5 , wherein the fault detection circuit is further configured to cause the power supply to disconnect from the rail system in response to the monitored current increasing at the rate faster than the predetermined rate.

7 . The three-rail power supply system of claim 1 , wherein the faulty connection includes at least one of:
the positive rail directly contacting the ground rail; the positive rail electrically connected to the ground rail though a first object; the positive rail grounded through a second object; the negative rail directly contacting the ground rail; the negative rail electrically connected to the ground rail through a third object; the negative rail grounded through a fourth object; and the positive rail electrically connected to the negative rail through a fifth object.

8 . The three-rail power supply system of claim 1 , further comprising:
a first surge protection device coupled to the positive rail and the ground rail at the power supply end, the first surge protection device configured to channel energy from an external surge source contacting the positive rail to the ground rail; and a second surge protection device coupled to the negative rail and the ground rail at the power supply end, the second surge protection device configured to channel energy from the external surge source contacting the negative rail to the ground rail.

9 . An asymmetric resistor network for limiting a fault current in a three-rail power supply, the three-rail power supply including a power supply and a rail system, the rail system having a power supply end and a termination end and comprising a positive rail, negative rail, and a ground rail, the asymmetric resistor network comprising:
at the termination end of the rail system,
a first resistor having two terminals and a first resistance value, one terminal of the first resistor coupled to the positive rail and another terminal of the first resistor coupled to the ground rail, and
a second resistor having two terminals and a second resistance value, one terminal of the second resistor coupled to the negative rail and another terminal of the second resistor coupled to the ground rail; and
at the power supply end of the rail system,
a third resistor having two terminals and a third resistance value equal to the first resistance value, one terminal of the third resistor coupled to the negative rail and another terminal of the third resistor coupled to the ground rail, and
a fourth resistor having two terminals and a fourth resistance value equal to the second resistance value, one terminal of the fourth resistor coupled to the positive rail and another terminal of the fourth resistor coupled to the ground rail, and
wherein the negative rail is coupled to a negative terminal of the power supply, the positive rail is coupled to a positive terminal of the power supply, and the ground rail is coupled to a neutral terminal of the power supply through a fifth resistor having a fifth resistance value and electrically grounded to a ground at the termination end, at the power supply end, and at a plurality of intervals between the power supply end and the termination end,
wherein, in response to one or more of the positive rail, the negative rail, and the ground rail experiencing a faulty connection, the asymmetric resistor network is configured to limit a fault current through the faulty connection.

10 . The asymmetric resistor network of claim 9 , further comprising:
a fault detection circuit coupled the rail system at the power supply end, the fault detection circuit comprising:
a first voltage monitor coupled to the positive rail, and coupled to the ground rail through the fifth resistor, for monitoring a first voltage between the positive rail and to the ground rail,
a second voltage monitor coupled to the negative rail, and coupled to the ground rail through the fifth resistor, for monitoring a second voltage between the negative rail and to the ground rail, and
a current monito

Assignees

• Caterpillar Inc

Inventors

• Strashny Igor

Classifications

• B60L2200/36

  Vehicles designed to transport cargo, e.g. trucks · CPC title

• B60L3/0069

  relating to the isolation, e.g. ground fault or leak current · CPC title

• B60L3/04

  Cutting off the power supply under fault conditions (protective devices and circuit arrangements in general H01H; H02H) · CPC title

• B60L9/00

  Electric propulsion with power supply external to the vehicle (electric propulsion for monorail vehicles, suspension vehicles or rack railways B60L13/00; in combination with batteries or fuel cells within the vehicle B60L50/53) · CPC title

• B60L53/14

  Conductive energy transfer · CPC title