Electric motor control

Patent metadata

Field	Value
Publication number	US-12494730-B2
Application number	US-202318481438-A
Country	US
Kind code	B2
Filing date	Oct 5, 2023
Priority date	Oct 5, 2023
Publication date	Dec 9, 2025
Grant date	Dec 9, 2025

Abstract

A motor vehicle includes a multiphase AC electric motor having a stator wound with a first stator winding set including three phases and a second stator winding set including three phases, the three phases of the first stator winding set and the three phases of the second stator winding set wound oppositely to one another in the stator. Additionally, the motor vehicle includes a source of stored electrical energy and an inverter coupled to the source of stored electrical energy and to the electric motor to provide switched electrical energy to the first stator winding set and the second stator winding set. In addition, the motor vehicle includes a driver configured to simultaneously switch a relatively high side of the inverter to a first phase of the first stator winding set and a relatively low side of the inverter to a corresponding first phase of the second stator winding set.

First claim

What is claimed is:

1 . A motor vehicle comprising:
a multiphase AC electric motor having a stator wound with a first stator winding set comprising three phases and a second stator winding set comprising three phases, the three phases of the first stator winding set and the three phases of the second stator winding set wound oppositely to one another in the stator; a source of stored electrical energy; an inverter coupled to the source of stored electrical energy and to the multiphase AC electric motor to provide switched electrical energy to the first stator winding set and the second stator winding set; and a driver configured to simultaneously switch a relatively high side of the inverter to a first phase of the first stator winding set and a relatively low side of the inverter to a corresponding first phase of the second stator winding set; wherein each of the phases of the first stator winding set is wound together in common slots in the stator with a corresponding phase of the second stator winding set; and wherein the first stator winding set and the second stator winding set each comprise turns that are alternately wound in the common slots.

2 . The motor vehicle of claim 1 , wherein the inverter includes at least one insulated-gate bipolar transistor.

3 . The motor vehicle of claim 1 , wherein the inverter includes at least one field-effect transistor.

4 . The motor vehicle of claim 1 , wherein the first stator winding set has a first neutral connection and the second stator winding set has a second neutral connection, the first neutral connection and the second neutral connection being separate neutral connections.

5 . The motor vehicle of claim 1 , wherein the inverter comprises two two-level inverters connected in parallel.

6 . The motor vehicle of claim 1 , wherein the driver is a gate driver.

7 . The motor vehicle of claim 6 , wherein the gate driver comprises a gate drive integrated circuit having a relatively high-voltage side and a relatively low-voltage side, the relatively high-voltage side referenced to two mutually-isolated ground references and the relatively low-voltage side referenced to a third ground reference.

8 . The motor vehicle of claim 1 , further comprising a second driver configured to simultaneously switch the relatively low side of the inverter to the first phase of the first stator winding set and the relatively high side of the inverter to the corresponding first phase of the second stator winding set.

9 . The motor vehicle of claim 8 , wherein a first resultant output voltage and a second resultant output voltage are generated from the inverter, the first resultant output voltage being 180 degrees out of phase with the second resultant output voltage.

10 . A motor control method for a multiphase AC electric motor having a stator wound with a first stator winding set comprising three phases and a second stator winding set comprising three phases, the three phases of the first stator winding set and the three phases of the second stator winding set wound oppositely to one another in the stator, the method comprising:
simultaneously switching a relatively high side of the inverter to a first phase of the first stator winding set and a relatively low side of the inverter to a corresponding first phase of the second stator winding set; wherein each phase of the first stator winding set is wound together in common slots in the stator with a corresponding phase of the second stator winding set; and wherein the first stator winding set and the second stator winding set each comprise turns that are alternately wound in the common slots.

11 . The motor control method of claim 10 , wherein the inverter comprises two two-level inverters connected in parallel.

12 . The motor control method of claim 10 , wherein the first stator winding set has a first neutral connection and the second stator winding set has a second neutral connection, the first neutral connection and the second neutral connection being separate neutral connections.

13 . The motor control method of claim 10 , wherein simultaneously switching a relatively high side of the inverter to a first phase of the first stator winding set and a relatively low side of the inverter to a corresponding first phase of the second stator winding set is performed via a gate drive integrated circuit having a relatively high-voltage side and a relatively low-voltage side, the relatively high-voltage side referenced to two mutually-isolated ground references and the relatively low-voltage side referenced to a third ground reference.

14 . The motor control method of claim 10 , wherein the inverter includes at least one insulated-gate bipolar transistor.

15 . The motor control method of claim 10 , wherein the inverter includes at least one field-effect transistor.

16 . The motor control method of claim 10 , further comprising simultaneously switching the relatively low side of the inverter to the first phase of the first stator winding set and a relatively high side of the inverter to the corresponding first phase of the second stator winding set.

17 . The motor control method of claim 16 , wherein a first resultant output voltage and a second resultant output voltage are generated from the inverter, the first resultant output voltage being 180 degrees out of phase with the second resultant output voltage.

18 . A motor control system comprising:
a multiphase AC electric motor having a stator wound with a first stator winding set comprising three phases and a second stator winding set comprising three phases, the three phases of the first stator winding set and the three phases of the second stator winding set wound oppositely to one another in the stator; a source of stored electrical energy; an inverter coupled to the source of stored electrical energy and the multiphase AC electric motor to provide switched electrical energy to the first stator winding set and the second stator winding set; a first driver configured to simultaneously switch a relatively high side of the inverter to a first phase of the first stator winding set and a relatively low side of the inverter to a corresponding first phase of the second stator winding set; and a second driver configured to simultaneously switch the relatively low side of the inverter to the first phase of the first stator winding set and the relatively high side of the inverter to the corresponding first phase of the second stator winding set; wherein the first stator winding set has a first neutral connection and the second stator winding set has a second neutral connection, the first neutral connection and the second neutral connection being separate neutral connections; wherein the first driver comprises a first gate driver and the second driver comprises a second gate driver; and wherein the first gate driver comprises a gate drive integrated circuit having a relatively high-voltage side and a relatively low-voltage side, the relatively high-voltage side referenced to two mutually-isolated ground references and the relatively low-voltage side referenced to a third ground reference.

19 . The motor control system of claim 18 , wherein the inverter comprises two two-level inverters connected in parallel.

20 . The motor control system of claim 18 , wherein the inverter includes at least one insulated-gate bipolar transistor.

Assignees

• Gm Global Tech Operations Llc

Inventors

• Kim Junghoon
• Namuduri Chandra S
• Luo Yilun

Classifications

• H02K3/28 Primary

  Layout of windings or of connections between windings (windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32) · CPC title

• H02P25/18

  with arrangements for switching the windings, e.g. with mechanical switches or relays · CPC title

• H02P2207/076

  wherein both supplies are made via converters: especially doubly-fed induction machines; e.g. for starting · CPC title

• H02P27/08

  with pulse width modulation · CPC title

• H02P25/22 Primary

  Multiple windings; Windings for more than three phases · CPC title