Preparation method for anisotropic Nd2Fe14β/α-Fe bulk nanocrystalline composite permanent magnet material

Patent metadata

Field	Value
Publication number	US-12494322-B2
Application number	US-202519245653-A
Country	US
Kind code	B2
Filing date	Jun 23, 2025
Priority date	Jul 7, 2023
Publication date	Dec 9, 2025
Grant date	Dec 9, 2025

Abstract

Disclosed in the present invention is a preparation method for an anisotropic Nd 2 Fe 14 B/α-Fe bulk nanocrystalline composite permanent magnet material. The preparation method comprises the following steps: preparing a master alloy; crushing the master alloy into bulks, and, by means of a melt rapid quenching method, preparing amorphous ribbons; grinding the amorphous ribbons to obtain amorphous powder; cold-pressing the powder into bulks; and placing the bulks into a stainless steel mold, and heating and then rolling same, the stainless steel mold being of a plate-shaped structure, and a chamber for accommodating the bulks being formed in the stainless steel mold along the thickness direction thereof. The present invention presses the NdFeB amorphous powder into bulks, embeds same in the stainless steel mold, and performs rolling at a temperature below a crystallization temperature, so as to achieve high-temperature amorphous material crystallization.

First claim

What is claimed is:

1 . A preparation method for an anisotropic Nd 2 Fe 14 B/α-Fe bulk nanocrystalline composite permanent magnet material, comprising the following steps:
step 1. preparing a master alloy;
step 2. crushing the master alloy prepared in the step 1 into bulks, and preparing amorphous ribbons by means of a melt rapid quenching method;
step 3. grinding the amorphous ribbons obtained in the step 2 to obtain amorphous powder;
step 4. cold-pressing the powder obtained in the step 3 into bulks; and
step 5. placing the bulks obtained in the step 4 into a stainless steel mold, heating and then rolling the bulks; wherein
the stainless steel mold is of a plate-shaped structure, and a chamber for accommodating the bulks is formed in the stainless steel mold in a thickness direction thereof.

2 . The preparation method according to claim 1 , wherein in the step 5, a temperature of the heating is 500-530° C.

3 . The preparation method according to claim 1 , wherein in the step 5, an inner diameter of the chamber matches an outer diameter of the bulk.

4 . The preparation method according to claim 1 , wherein in the step 5, after placing the bulk into the chamber formed in the stainless steel mold, the chamber is sealed using a metal material, and the sealing is performed in an inert atmosphere.

5 . The preparation method according to claim 4 , wherein the metal material is copper.

6 . The preparation method according to claim 1 , wherein the stainless steel mold is a plate-shaped mold with a thickness of 5-10 mm; and a bottom thickness of the chamber is 0.3-0.5 mm, and the bottom thickness of the chamber refers to a thickness of the stainless steel at a bottom of the chamber.

7 . The preparation method according to claim 1 , wherein in the step 5, a roller speed of the rolling is 0.9-1.5 m/s.

8 . The preparation method according to claim 1 , wherein in the step 5, during the rolling process, a degree of deformation of the bulks is ≥70%.

9 . The preparation method according to claim 1 , wherein in the step 1, the master alloy has a chemical composition shown in formula (1) as follows:

in the formula (1), X is an additive element selected from at least one of Nb, Zr, Ti, Cu, Ga and Al; and m denotes a total atomic percentage of the additive element; the atomic percentage of a single additive element does not exceed 1 at %; and x, y, and z denote atomic percentages, wherein x is 8-10 at %, y is 84-88 at %, and z is 4-6 at %.

10 . The preparation method according to claim 1 , wherein in the step 1, the preparing a master alloy is carried out by a vacuum melting method.

11 . The preparation method according to claim 1 , wherein in the step 2, a rapid quenching speed during the melt rapid quenching is 27-32 m/s.

12 . The preparation method according to claim 1 , wherein in the step 2, a melt spinning temperature during the melt rapid quenching is 1250-1350° C.

13 . The preparation method according to claim 1 , wherein in the step 2, a thickness of the amorphous ribbons is 10-15 μm.

14 . The preparation method according to claim 1 , wherein in the step 3, the grinding is performed until a particle size of the amorphous powder is ≤300 mesh.

15 . The preparation method according to claim 1 , wherein in the step 4, a density of the cold-pressing into bulks ≥80%.

Assignees

• Univ Yanshan

Inventors

• Li Xiaohong
• Wang Jinyi
• Kou Jianyuan
• Chen Peng
• Zheng Yan
• Lou Li
• Zhang Xiangyi

Classifications

• H01F1/057 Primary

  and IIIa elements, e.g. Nd2Fe14B · CPC title

• C22C38/16

  containing copper · CPC title

• C22C38/005

  containing rare earths, i.e. Sc, Y, Lanthanides · CPC title

• C22C38/002

  containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60 · CPC title

• C22C33/04

  by melting · CPC title