System, method and apparatus for providing a solar pump system for use within a mechanized irrigation system

Patent metadata

Field	Value
Publication number	US-12490693-B2
Application number	US-202318149705-A
Country	US
Kind code	B2
Filing date	Jan 4, 2023
Priority date	Dec 12, 2019
Publication date	Dec 9, 2025
Grant date	Dec 9, 2025

Abstract

The present invention provides a solar power system for use with a mechanized irrigation system. According to a first preferred embodiment, the solar power system of the present includes solar panels which produce DC current which is used to power the irrigation system and to store water in an elevated storage tank. The systems of the present invention selectively use the water stored in the elevated storage tank to provide water pressure to the irrigation system. According to a further preferred embodiment, the system of the present invention preferably converts the power from the solar panels to AC current and uses AC current to power the movement of the irrigation system and other sub-systems.

First claim

What is claimed is:

1 . An irrigation system for dispersing input water, wherein the input water is received from a water inlet Source, wherein the irrigation system includes at least a first conduit secured to a first span, the irrigation system comprising:
a plurality of solar panels, wherein the solar panels are configured to output electrical current in the form of DC current; a combiner, wherein the combiner is configured to receive multiple DC current inputs from the plurality of solar panels and output a combined DC current; a charge controller, wherein the charge controller is configured to receive current and voltage data from the plurality of solar panels; wherein the charge controller is configured to execute a power point tracking calculation to maximize the power extraction of at least one solar panel based on the received current and voltage data; wherein the charge controller is configured to trigger an increase in the load applied to at least a first solar panel based on the power point tracking calculation; a battery, wherein the battery is configured to receive and store DC current from the combiner; a supplemental gravity energy system comprising:
an elevated fluid reservoir positioned at a height to store potential energy as gravitational potential energy;
a gravity-charge pump configured to receive electrical power from the combiner and to pump fluid from the water inlet source into the elevated fluid reservoir; and
a gravity-discharge conduit having a controllable release valve configured to selectively permit the stored fluid to flow downward to recover the stored gravitational potential energy and to generate a pressurized flow usable by the irrigation system;
an inverter, wherein the inverter is configured to receive DC current from the combiner and convert at least a portion of the DC current to AC current; further wherein the inverter is configured to transmit a least a portion of the converted AC current to a system switchboard; wherein the switchboard is configured to selectively transmit AC current to one or more downstream irrigation systems; a system power controller; wherein the system power controller is configured to receive solar power data and stored battery data; wherein the system power controller is configured to calculate a total power available; wherein the total power available is calculated based on the solar power data and the stored battery data; wherein the system power controller is configured to calculate a supplemental power requirement based on the difference between the total power available and the total power needed to irrigate a given field; wherein the system power controller is configured to cause the supplemental gravity energy system to release the stored gravitational potential energy in response to the supplemental power requirement exceeding a first threshold value; wherein the system power controller is configured to release the stored gravitational potential energy by opening the release valve such that an amount of fluid selected to achieve a target irrigation-water pressure flows from the elevated fluid reservoir into the irrigation system.

2 . The irrigation system of claim 1 further comprising:
a nitrogen generation system, wherein the nitrogen generation system comprises a main nitrogen production unit and a feed stream device configured to provide a feed stream into the nitrogen production unit; wherein the feed stream comprises base feed-gas components comprising molecular oxygen and molecular nitrogen.

3 . The irrigation system of claim 2 , wherein the first conduit and the first span are supported by a first drive tower having a first drive tower controller, a first drive motor and a first drive wheel; where the irrigation system further comprises a second conduit secured to a second span which is supported by a second drive tower which includes a second drive tower controller, a second drive motor and a second drive wheel; wherein the irrigation further comprises:
a first motor control system, wherein the first motor control system receives inputs and adjusts the operational status of the first drive motor; and a second motor control system, wherein the second motor control system receives inputs and adjusts the operational status of the second drive motor; wherein the first and second motor control systems are configured to vary a drive motor characteristic in response to a drive command; wherein the drive motor characteristic is selected from the group of drive motor characteristics comprising: electrical pulse rate, voltage, RPM, current and frequency; wherein the drive command comprises a commanded speed of the irrigation machine; and a drive control system, wherein the drive control system transmits drive commands to the first motor control system and the second motor control system; wherein the drive control system determines the commanded speed based on detected input condition data; wherein the drive control system is configured to execute a first VRI prescription; wherein the first VRI prescription comprises: motor speeds, motor directions, drive wheel paths, and irrigation dispersal rates; wherein the drive control system is configured to change to the first VRI prescription based on solar power related data; wherein the solar power related data is selected from the group of data comprising: voltage levels; current levels; load data; MPPT data; levels of current and forecasted solar power generation; water storage levels; battery storage levels; grid power costs; and time shifted grid power costs.

4 . The irrigation system of claim 1 , wherein the irrigation system comprises a first transducer; wherein the first transducer is configured to detect water pressure within the irrigation system; wherein the system power controller is configured to cause the supplemental gravity energy system to release the stored gravitational potential energy in response to the first transducer detecting water pressure falling below a second threshold value.

5 . The irrigation system of claim 4 , wherein the second threshold value is determined based at least in part on the water pressure required for a selected sprinkler set.

6 . The irrigation system of claim 5 , wherein the second threshold value is determined based at least in part on the water pressure required for a second VRI prescription.

7 . The irrigation system of claim 6 , wherein the total power available is calculated by adding a net solar power generation and a total stored energy power; wherein the system power controller is configured to calculate a supplemental power requirement based on the difference between the total power available and a first total power calculation; wherein the first total power calculation comprises a calculation of the total power needed to irrigate a given field.

8 . The irrigation system of claim 7 , wherein the first total power calculation is calculated based at least in part on a first set of input data.

9 . The irrigation system of claim 8 , wherein the first set of input data is selected from the group of input data comprising: field slope, field area, traction, irrigation time, water pressure requirements, soil type, and soil moisture.

10 . The irrigation system of claim 9 , wherein the first set of input data is selected from the group of input data comprising: storm events, humidity, temperature, wind speed and wind direction.

11 . The irrigation system of claim 10 , wherein the first set of input data is selected from the group of input data comprising: a programmed speed and direction of the irrigation machine.

12 . The irrigation system of claim 11 , wherein the first set of

Assignees

• Valmont Industries

Inventors

• Stromp Daniel P
• Kastl John

Classifications

• A01G25/167

  Control by humidity of the soil itself or of devices simulating soil or of the atmosphere; Soil humidity sensors · CPC title

• A01G25/16

  Control of watering · CPC title

• A01G25/092 Primary

  movable around a pivot centre · CPC title