Coupling device and method of operating a coupling device
US-2023086003-A1 · Mar 23, 2023 · US
US12486876B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-12486876-B2 |
| Application number | US-202418655949-A |
| Country | US |
| Kind code | B2 |
| Filing date | May 6, 2024 |
| Priority date | May 9, 2023 |
| Publication date | Dec 2, 2025 |
| Grant date | Dec 2, 2025 |
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An electromagnetic clutch is provided which includes—a selector sleeve arranged in a rotationally fixed manner on a first shaft and is adapted to be shifted linearly along the first shaft between an engaged and a disengaged state, a coupling body which is aligned coaxially to the first shaft, a stator which has a coil which serves to shift an armature ring linearly along the first shaft, the armature ring being mounted radially in an axial guide separately from the first shaft and the coupling body, wherein a shifting of the armature ring by the coil is also accompanied by a shifting of the selector sleeve. A method of closing and opening an electromagnetic clutch is also included herein.
Opening claim text (preview).
The invention claimed is: 1 . An electromagnetic clutch, comprising: a selector sleeve which is arranged in a rotationally fixed manner on a first shaft and is adapted to be shifted linearly along the first shaft between an engaged state and a disengaged state; a coupling body which is aligned coaxially to the first shaft; wherein, in the engaged state, a fit in a form-fitting manner is provided between the selector sleeve and the coupling body so that a rotary connection is between the first shaft and the coupling body; and a stator having a coil which serves to shift an armature ring linearly along the first shaft, the armature ring being mounted radially in an axial guide separately from the first shaft and the coupling body, wherein a shifting of the armature ring by the coil is also accompanied by a shifting of the selector sleeve, wherein the coil, when energized, exerts a magnetic force on the armature ring which acts via the armature ring on the selector sleeve towards the disengaged state or towards the engaged state, wherein an elastic spring unit is provided which exerts a restoring force on the selector sleeve which acts in a direction opposite to the magnetic force, and wherein a supporting ring is arranged inside the selector sleeve, the supporting ring being configured in the form of a bayonet ring which is adapted to establish a bayonet connection with the selector sleeve and on which the elastic spring unit is supported in the axial direction. 2 . The electromagnetic clutch according to claim 1 , wherein the armature ring and the selector sleeve are different parts which are adapted to be coupled to each other in the axial direction, and wherein the armature ring has a first axial resting surface which is in contact with a second axial resting surface provided on the selector sleeve, at least when the armature ring is shifted by the coil. 3 . The electromagnetic clutch according to claim 2 , wherein the armature ring is mounted radially in the axial guide separately from the selector sleeve. 4 . The electromagnetic clutch according to claim 3 , wherein the first and/or the second axial resting surface are/is coated with a lubricant layer and/or hardened. 5 . The electromagnetic clutch according to claim 1 , wherein a shifting of the armature ring by the coil is limited by a stop, and wherein in the event of a contacting between the armature ring and the stop when the coil is energized, a magnetic holding force is present which acts on the armature ring. 6 . The electromagnetic clutch according to claim 1 , wherein the stator comprises at least an outer housing which extends at least partially along the coil, and wherein a guiding geometry is formed between the outer housing and the armature ring and/or between an additional guiding element and the armature, which axially guides the armature ring along the axis of the first shaft. 7 . The electromagnetic clutch according to claim 6 , wherein the guiding geometry has at least one guiding web which projects into a guiding groove and prevents the armature ring from rotating relative to the stator, and a radial guiding surface which guides the armature ring concentrically to the stator. 8 . The electromagnetic clutch according to claim 1 , wherein the restoring force exerted on the selector sleeve by the elastic spring unit also acts on the armature ring. 9 . The electromagnetic clutch according to claim 1 , wherein the elastic spring unit is arranged inside the selector sleeve and is supported in the axial direction directly or indirectly on the selector sleeve and on the first shaft. 10 . The electromagnetic clutch according to claim 1 , wherein the bayonet connection is formed, on the one hand, by a circumferential groove and a first toothing each provided on the interior side of the selector sleeve towards the first shaft, and, on the other hand, by a second toothing provided on the bayonet ring. 11 . The electromagnetic clutch according to claim 1 , wherein the elastic spring unit comprises at least one wave spring. 12 . An electromagnetic clutch, comprising: a selector sleeve which is arranged in a rotationally fixed manner on a first shaft and is adapted to be shifted linearly along the first shaft between an engaged state and a disengaged state; a coupling body which is aligned coaxially to the first shaft; wherein, in the engaged state, a fit in a form-fitting manner is provided between the selector sleeve and the coupling body so that a rotary connection is between the first shaft and the coupling body; and a stator having a coil which serves to shift an armature ring linearly along the first shaft, the armature ring being mounted radially in an axial guide separately from the first shaft and the coupling body, wherein a shifting of the armature ring by the coil is also accompanied by a shifting of the selector sleeve, and wherein the selector sleeve also forms the armature ring. 13 . An electromagnetic clutch, comprising: a selector sleeve which is arranged in a rotationally fixed manner on a first shaft and is adapted to be shifted linearly along the first shaft between an engaged state and a disengaged state; a coupling body which is aligned coaxially to the first shaft; wherein, in the engaged state, a fit in a form-fitting manner is provided between the selector sleeve and the coupling body so that a rotary connection is between the first shaft and the coupling body; and a stator which has a coil which serves to shift an armature ring linearly along the first shaft, the armature ring being mounted radially in an axial guide separately from the first shaft and the coupling body, wherein a shifting of the armature ring by the coil is also accompanied by a shifting of the selector sleeve, wherein the coil, when energized, exerts a magnetic force on the armature ring which acts via the armature ring on the selector sleeve towards the disengaged state or towards the engaged state, and wherein an elastic spring unit is provided which exerts a restoring force on the selector sleeve which acts in a direction opposite to the magnetic force, the elastic spring unit including at least two wave springs each having lugs which engage into a recess such that the at least two wave springs cannot rotate relative to each other.
Details · CPC title
Bias of an armature of an electromagnetic clutch by flexing of substantially flat springs, e.g. leaf springs · CPC title
with axially movable clutching members · CPC title
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Details of members being coupled, e.g. gears · CPC title
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