System for separating oil and water mixture using hydrophilic modified polystyrene and hydrophobic polyurethane

Patent metadata

Field	Value
Publication number	US-12485365-B2
Application number	US-202318156829-A
Country	US
Kind code	B2
Filing date	Jan 19, 2023
Priority date	Jan 19, 2023
Publication date	Dec 2, 2025
Grant date	Dec 2, 2025

Abstract

A system for separating an oil and water mixture including an oil and water mixture tank, a first membrane, a second membrane, a separated oil tank, and a separated water tank. The first membrane includes polystyrene, which is functionalized with tannic acid. Water passes through, and oil does not pass through the first membrane. The second membrane includes polyurethane, which is functionalized with an alkyl group. Oil passes through, and water does not pass through the second membrane.

First claim

The invention claimed is:

1 . A system for separating an oil and water mixture, comprising:
an oil and water mixture tank; a first membrane; a second membrane; a separated oil tank; and a separated water tank, wherein the first membrane comprises polystyrene, wherein the polystyrene is functionalized with tannic acid, wherein water passes through, and oil does not pass through the first membrane, wherein the second membrane comprises polyurethane, wherein the polyurethane is functionalized with an alkyl group, wherein oil passes through, and water does not pass through the second membrane.

2 . The system of claim 1 , wherein one or more styrene units of the polystyrene is functionalized with at least one oxygen atom, and
wherein the tannic acid is covalently bonded to the polystyrene through the oxygen atom.

3 . The system of claim 2 , wherein the polystyrene is further functionalized with at least one compound selected from the group consisting of a glycol, a proanthocyanidin, an ellagitannin, and a flavonol, wherein the compound is covalently bonded to the polystyrene through the oxygen atom.

4 . The system of claim 1 , wherein the polystyrene has a weight average molecular weight of 10,000-400,000 grams per mole (g/mol).

5 . The system of claim 1 , wherein the polystyrene is syndiotactic.

6 . The system of claim 1 , wherein the polystyrene comprises 0.01 to 30 wt. % of the tannic acid based on the total weight of the polystyrene.

7 . The system of claim 1 , wherein the first membrane has a water flux of at least 25,000 liters per square meter per hour (Lm −2 h −1 ) under gravity.

8 . The system of claim 1 , wherein the first membrane has a separation efficiency of at least 95%.

9 . The system of claim 1 , wherein the polystyrene is recycled from packing peanuts.

10 . The system of claim 1 , wherein a carbonyl group of one or more urethane units of the polyurethane is reduced and forms a covalent bond with the alkyl group.

11 . The system of claim 1 , wherein the polyurethane comprises reacted units of a diisocyanate compound and a polyol compound,
wherein the polyol compound is selected from the group consisting of ethylene glycol, propylene glycol, glycerol, sucrose, and sorbitol.

12 . The system of claim 1 , wherein the alkyl group is an alkyl chain with at least one unsaturated bond.

13 . The system of claim 1 , wherein the alkyl group has 4 to 40 carbon atoms.

14 . The system of claim 1 , wherein the second membrane has an oil flux of at least 23,000 Lm −2 h −1 under gravity.

15 . The system of claim 1 , wherein the second membrane has a separation efficiency of at least 95%.

16 . The system of claim 1 , wherein the polyurethane comprises 0.01 to 20 wt. % of the alkyl group based on the total weight of the polyurethane.

17 . The system of claim 1 , wherein the oil and water mixture tank has a first outlet connected to the first membrane and a second outlet connected to the second membrane,
wherein the first membrane is connected to the separated water tank, and wherein the second membrane is connected to the separated oil tank.

18 . The system of claim 1 , further comprising a pump, wherein the pump is configured to pump the oil and water mixture through the first and second membranes.

19 . The system of claim 1 , wherein the oil is at least one selected from the group consisting of toluene, hexane, cyclohexane, dichloromethane, plant oil, isooctane, lubricating oil, crude oil, diesel oil, and gasoline.

20 . The system of claim 1 , wherein the oil and water mixture is wastewater or seawater after an oil spill.

Assignees

• Univ King Fahd Pet & Minerals

Inventors

• Saleh Tawfik Abdo

Classifications

• B01D71/281

  Polystyrene · CPC title

• C02F2101/32

  Hydrocarbons, e.g. oil · CPC title

• B01D71/54

  Polyureas; Polyurethanes · CPC title

• C02F2103/08

  Seawater, e.g. for desalination · CPC title

• C02F1/006

  Water distributors either inside a treatment tank or directing the water to several treatment tanks; Water treatment plants incorporating these distributors, with or without chemical or biological tanks (for settling tanks B01D21/24) · CPC title