Lighting device

Patent metadata

Field	Value
Publication number	US-12484127-B2
Application number	US-202318384934-A
Country	US
Kind code	B2
Filing date	Oct 30, 2023
Priority date	Nov 8, 2022
Publication date	Nov 25, 2025
Grant date	Nov 25, 2025

Abstract

The disclosure relates to a lighting device ( 1 ) that includes (i) a multi-LED chip ( 2 ), wherein the multi-LED chip ( 2 ) has a plurality of LED light sources ( 2 ′) as well as a plurality of regulating elements ( 2 ″), wherein each LED light source ( 2 ′) is assigned a regulating element ( 2 ″) connected in series for regulating the current consumption of the respective LED light source ( 2 ′) and together with the regulating element ( 2 ″) forms a controllable string ( 2 a, 2 b, 2 c ), wherein each LED light source ( 2 ′) is designed to be individually switchable; and (ii) an electrical control unit ( 3 ), which has a step-down converter ( 3 a ) with a voltage input ( 3 a Vin), a feedback input ( 3 a FB) and a voltage output ( 3 a Vout) and a microcontroller ( 3 b ) with a signal input ( 3 b Sin) and a signal output ( 3 b Sout).

First claim

The invention claimed is:

1 . A lighting device ( 1 ), comprising:
a multi-LED chip ( 2 ), wherein the multi-LED chip ( 2 ) has a plurality of LED light sources ( 2 ′) as well as a plurality of regulating elements ( 2 ″), wherein each LED light source ( 2 ′) is assigned a regulating element ( 2 ″) connected in series for regulating the current consumption of the respective LED light source ( 2 ′) and together with the regulating element ( 2 ″) forms a controllable string ( 2 a , 2 b , 2 c ), wherein each LED light source ( 2 ′) is designed to be individually switchable; an electrical control unit ( 3 ), which has:
a step-down converter ( 3 a ) with a voltage input ( 3 a Vin), a feedback input ( 3 a FB) and a voltage output ( 3 a Vout), and
a microcontroller ( 3 b ) with a signal input ( 3 b Sin) and a signal output ( 3 b Sout),
wherein the step-down converter ( 3 a ) is configured to convert a DC input voltage (Vin) present at the voltage input ( 3 a Vin) into a lower DC output voltage (Vout) and to output it via the voltage output ( 3 a Vout), wherein the voltage output ( 3 a Vout) for electrically supplying the strings ( 2 a , 2 b , 2 c ) of the multi-LED chip ( 2 ) is connected to the multi-LED chip ( 2 ), wherein the voltage value of the DC output voltage (Vout) is determined by a feedback loop in which a voltage component (Vfb) of the DC output voltage (Vout) is fed back to the feedback input ( 3 a FB) and the DC output voltage (Vout) is adjusted as a function of the fed-back voltage component (Vfb), wherein the microcontroller ( 3 b ) is configured to receive an input signal (Sin) via the signal input ( 3 b Sin) and to convert it into an output signal (Sout), with which output signal (Sout) a light image ( 4 a , 4 b ) to be emitted by the multi-LED chip ( 2 ) can be preset, wherein each light image ( 4 a , 4 b ) to be emitted correlates with a configuration of control states of the strings ( 2 a , 2 b , 2 c ) and wherein the signal output ( 3 b Sout) is connected to the multi-LED chip ( 2 ) for transmitting the output signal (Sout), wherein the multi-LED chip ( 2 ) is further configured to derive the corresponding control states of the strings ( 2 a , 2 b , 2 c ) for each light image ( 4 a , 4 b ) and to differentiate between strings ( 2 a , 2 b , 2 c ) to be activated and those not to be activated, to calculate a required minimum operating voltage (Vmin 2 a , Vmin 2 b , Vmin 2 c ) for each string ( 2 a , 2 b , 2 c ) to be activated from the control states derived for each light image ( 4 a , 4 b ) taking into account the voltage losses of the regulating elements ( 2 ″) and by comparing the minimum operating voltages (Vmin 2 a , Vmin 2 b , Vmin 2 c ) of the strings ( 2 a , 2 b , 2 c ) to be activated to determine the highest minimum operating voltage for each light image ( 4 a , 4 b ) and to set it as the setpoint operating voltage (Vsetpoint) for the light image ( 4 a , 4 b ) in question and to communicate this setpoint operating voltage (Vsetpoint) to the microcontroller ( 3 b ), wherein the microcontroller ( 3 b ) is designed to manipulate the voltage feedback of the voltage component (Vfb) into the feedback input ( 3 a FB) as a function of the setpoint operating voltage (Vsetpoint) communicated by the multi-LED chip ( 2 ) in such a way that only the setpoint operating voltage (Vsetpoint) is output as output voltage (Vout) to the voltage output ( 3 a Vout), and wherein the lighting device ( 1 ) further has an application-specific IC ( 6 ), wherein this application-specific IC ( 6 ) is connected to the signal output ( 3 b Sout) of the microcontroller ( 3 b ) and is designed to convert the output signal (Sout) into control signals (Sa,b,c) for controlling the LED light sources of the multi-LED chip ( 2 ).

2 . The lighting device according to claim 1 , wherein the microcontroller ( 3 b ) is connected to a resistor network ( 5 ) that can be switched by the microcontroller ( 3 b ) for manipulating the voltage feedback of the voltage component (Vfb) into the feedback input ( 3 a FB), wherein the switchable resistor network ( 5 ) is connected to the feedback input ( 3 a FB) and thus to the voltage feedback of the voltage component (Vfb).

3 . The lighting device ( 1 ) according to claim 2 , wherein the resistor network ( 7 ) is designed as an R2R network.

4 . The lighting device ( 1 ) according to claim 3 , wherein the R2R network has four switching stages (S 1 , S 2 , S 3 , S 4 ), which are respectively connected to the microcontroller ( 3 b ) for controlling the switching stages (S 1 , S 2 , S 3 , S 4 ).

5 . The lighting device ( 1 ) according to claim 1 , wherein the output voltage (Vout) is fed back to the feedback input ( 3 a Vin) via a voltage divider ( 8 ).

6 . The lighting device ( 1 ) according to claim 5 , wherein the voltage divider ( 8 ) is connected to earth and the resistor network ( 7 ) engages at a node (P) between the resistors (RO, RU) of the voltage divider ( 8 ) and is also connected to earth.

7 . The lighting device ( 1 ) according to claim 1 , wherein the output voltage (Vout) is between 3V and 5V.

8 . The lighting device ( 1 ) according to claim 1 , wherein the input signal (Sin) contains information about the current light image ( 4 a , 4 b ) and the light image ( 4 a , 4 b ) to be emitted subsequently, and based thereon, the associated setpoint operating voltage (Vsetpoint) of the subsequent light image ( 4 a , 4 b ) is derived in advance in order to preset the setpoint operating voltage (Vsetpoint) suitable for this light image ( 4 a , 4 b ) by the microcontroller ( 3 b ) immediately at the time of the change to the subsequent light image ( 4 a , 4 b ).

9 . The lighting device ( 1 ) according to claim 1 , wherein the microcontroller ( 3 b ) is configured to store the setpoint voltage values (Vsetpoint) preset for recurring light images ( 4 a , 4 b ) by the multi-LED chip ( 2 ) and to set and maintain the stored setpoint voltage value (Vsaved) corresponding to a preset light image ( 4 a , 4 b ) in advance until another light image ( 4 a , 4 b ) is preset or a setpoint voltage value (Vsetpoint) deviating from the stored setpoint voltage value (Vsaved) is output by the multi-LED chip ( 2 ) for the light image ( 4 a , 4 b ) in question.

10 . A motor vehicle headlight, comprising the lighting device ( 1 ) according to claim 1 .

11 . A motor vehicle, comprising the lighting device ( 1 ) according to claim 1 .

12 . A method for the energy-efficient operation of a lighting device ( 1 ), wherein the lighting device ( 1 ) comprises:
a multi-LED chip ( 2 ), wherein the multi-LED chip ( 2 ) has a plurality of LED light sources ( 2 ′) as well as a plurality of regulating elements ( 2 ″), wherein each LED light source ( 2 ′) is assigned a regulating element ( 2 ″) connected in series for regulating the current consumption of the respective LED light source ( 2 ′) and together with the regulating element ( 2 ″) forms a controllable string ( 2 a , 2 b , 2 c ), wherein each LED light source ( 2 ′) is designed to be individually switchable; and an electrical control unit ( 3 ), which has (i) a step-down converter ( 3 a ) with a voltage input ( 3 a Vin), a feedback input ( 3 a FB) and a voltage output ( 3 a Vout), and (ii) a microcontroller ( 3 b ) with a signal input ( 3 b Sin) and a signal output ( 3 b Sout), wherein the step-down converter ( 3 a ) is configured to convert a DC input voltage (Vin) present at the voltage input ( 3

Assignees

• Zkw Group Gmbh

Inventors

• Graf Harald

Classifications

• B60Q1/04

  the devices being headlights · CPC title

• H05B45/14 Primary

  using electrical feedback from LEDs or from LED modules · CPC title

• H05B45/46 Primary

  having LEDs disposed in parallel lines · CPC title

• H05B45/375

  using buck topology · CPC title

• H05B45/37

  Converter circuits · CPC title