Electric drive system with static pulsed power transfer

Patent metadata

Field	Value
Publication number	US-12483170-B2
Application number	US-202418582833-A
Country	US
Kind code	B2
Filing date	Feb 21, 2024
Priority date	Feb 21, 2024
Publication date	Nov 25, 2025
Grant date	Nov 25, 2025

Abstract

An electric drive system includes an electric machine having a stator assembly and a rotor assembly. The stator assembly has a plurality of multi-phase stator windings, including a first stator winding and a second stator winding. A first inverter is adapted to feed the first stator winding. A second inverter is adapted to feed the second stator winding. The rotor assembly includes rotor windings having a single phase. A controller is configured to selectively command excitation of the rotor windings with a pulsed field current such that a direct-axis (d-axis) stator flux linkage is generated. A d-axis stator voltage is induced in the first stator winding and the second stator winding by the d-axis stator flux linkage. Pulsed power transfer is enabled through interaction of the d-axis stator voltage and respective d-axis winding currents in the first stator winding and the second stator winding.

First claim

What is claimed is:

1 . An electric drive system for a vehicle, comprising:
an electric machine having a stator assembly and a rotor assembly, the stator assembly having a plurality of multi-phase stator windings, including a first stator winding and a second stator winding, the rotor assembly including rotor windings having a single phase; a first inverter adapted to feed the first stator winding; a second inverter adapted to feed the second stator winding; a controller in communication with the electric machine, the controller having a processor and tangible, non-transitory memory on which instructions are recorded static for a method of pulsed power transfer; wherein the controller is configured to selectively command excitation of the rotor windings with a pulsed field current such that a direct-axis (d-axis) stator flux linkage is generated, a d-axis stator voltage being induced in the first stator winding and the second stator winding by the d-axis stator flux linkage; and wherein the pulsed power transfer is enabled through interaction of the d-axis stator voltage and respective d-axis winding currents in the first stator winding and the second stator winding.

2 . The electric drive system of claim 1 , wherein the controller is adapted to selectively command excitation of the first stator winding and the second stator winding with alternating d-axis currents at a same frequency as the pulsed field current, to generate the respective d-axis winding currents.

3 . The electric drive system of claim 1 , wherein the d-axis stator flux linkage is in phase with the pulsed field current, and the d-axis stator voltage is 90 degrees ahead of the d-axis stator flux linkage.

4 . The electric drive system of claim 1 , wherein the controller is adapted to adjust a position of the rotor assembly via a closed-loop strategy, including applying a reluctance torque and/or electromagnetic torque to the rotor assembly, the reluctance torque being induced through creation of an error angle in a virtual reference frame of the rotor assembly and the electromagnetic torque being induced through injection of q-axis current components.

5 . The electric drive system of claim 1 , wherein the respective d-axis winding currents have a phase angle of zero degrees with the d-axis stator voltage when a positive power is commanded, the phase angle being 180 degrees when a negative power is needed.

6 . The electric drive system of claim 1 , further comprising:
a vehicle battery selectively electrically coupled with the first stator winding, the battery providing power to the first stator winding during a propulsion mode of the vehicle; an external energy source selectively electrically coupled with the second stator winding, the external energy source including at least one of a vehicle-to-load connection, a vehicle-to-house connection, and a vehicle-to grid connection; and wherein during a charging mode of the vehicle, the second stator winding is adapted to consume energy from the external energy source, the pulsed power transfer occurs from the second stator winding to the first stator winding, and the first stator winding is adapted to provide power to the vehicle battery.

7 . The electric drive system of claim 1 , further comprising:
a power source selectively couplable to the electric machine, the power source being adapted to transmit a direct current (DC) signal; a power converter adapted to receive the DC signal; a high-frequency rotary transformer electrically coupled to the power converter, the high-frequency rotary transformer having a stationary portion and a rotating portion such that an alternating current (AC) in the stationary portion induces an AC voltage in the rotating portion; a rectifier adapted to receive the AC voltage from the rotating portion of the high-frequency rotary transformer, the rectifier being adapted to convert the AC voltage to DC voltage; and a DC bus adapted to store the DC voltage from the rectifier.

8 . The electric drive system of claim 7 , further comprising:
an inverter adapted to receive the DC voltage from the DC bus, the DC voltage being converted through into an AC current in the inverter; and wherein the rotor windings include a phase coil adapted to receive the AC current from the inverter for generation of a rotor field.

9 . The electric drive system of claim 1 , further comprising:
a power source selectively couplable to the electric machine, the power source being adapted to transmit a DC signal; a DC-to-AC inverter adapted to receive the DC signal for conversion to an AC current; a slip ring device adapted to receive the AC current from the DC-to-AC inverter, the electric machine having a stationary side and a rotating side; and wherein the slip ring device is positioned such that the AC current flows from the stationary side to the rotating side, the single-phase rotor windings being adapted to receive the AC current for generation of a rotor field.

10 . The electric drive system of claim 1 , wherein operation of the vehicle is controlled based in part on the power generated.

11 . A method of pulsed power transfer in an electric drive system in a vehicle, the electric drive system having a controller with a processor and tangible, non-transitory memory, and an electric machine with a stator assembly and a rotor assembly, the method comprising:
incorporating a plurality of multi-phase stator windings in the stator assembly, including a first stator winding and a second stator winding, the rotor assembly including rotor windings having a single phase; adapting a first inverter to feed the first stator winding; adapting a second inverter to feed the second stator winding; commanding selectively excitation of the rotor windings with a pulsed field current, via the controller, such that a direct-axis (d-axis) stator flux linkage is generated, a d-axis stator voltage being induced in the first stator winding and the second stator winding by the d-axis stator flux linkage; and enabling pulsed power transfer through interaction of the d-axis stator voltage and respective d-axis winding currents in the first stator winding and the second stator winding.

12 . The method of claim 11 , further comprising:
commanding excitation of the first stator winding and the second stator winding with the respective d-axis winding currents at a same frequency as the pulsed field current, via the controller, to generate the respective d-axis winding currents.

13 . The method of claim 11 , further comprising:
configuring the electric machine such that the d-axis stator flux linkage is in phase with the pulsed field current, and the d-axis stator voltage is 90 degrees ahead of the d-axis stator flux linkage.

14 . The method of claim 11 , further comprising:
adjusting a position of the rotor assembly, via the controller, including applying a reluctance torque and/or electromagnetic torque to the rotor assembly, the reluctance torque being induced through creation of an error angle in a virtual reference frame of the rotor assembly and the electromagnetic torque being induced through injection of q-axis current components.

15 . The method of claim 11 , further comprising:
configuring the electric machine such that the respective d-axis winding currents have a phase angle of zero degrees with the d-axis stator voltage when a positive power is commanded, the phase angle being 180 degrees when a negative power is needed.

16 . The method of claim 11 , further comprising:
coupling electrically a vehicle battery with the first stator wi

Assignees

• Gm Global Tech Operations Llc

Inventors

• Peng Peng
• Hao Lei
• Gopalakrishnan Suresh
• Amorim Torres Renato
• Li Dongxu

Classifications

• H02J7/14

  for charging batteries from dynamo-electric generators driven at varying speed, e.g. on vehicle · CPC title

• B60L2210/40

  DC to AC converters · CPC title

• B60L15/20

  for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed · CPC title

• H02P2207/05

  Synchronous machines, e.g. with permanent magnets or DC excitation · CPC title

• B60L2210/30

  AC to DC converters · CPC title