Gear assembly for a vehicle

Patent metadata

Field	Value
Publication number	US-12480565-B2
Application number	US-202418433984-A
Country	US
Kind code	B2
Filing date	Feb 6, 2024
Priority date	Aug 30, 2019
Publication date	Nov 25, 2025
Grant date	Nov 25, 2025

Abstract

A gearing assembly for a vehicle drivetrain. The assembly includes a first shaft rotating about a first shaft axis; a second shaft with a second shaft axis parallel to the first shaft axis; a first freewheel clutch gear mounted to the first shaft; a second gear mounted to the first shaft; a third freewheel clutch gear mounted to the second shaft and engaged with the second gear; and a fourth gear mounted to the second shaft and engaged with the first gear. When the first shaft rotational speed is greater than the second shaft rotational speed, the first shaft drives the second shaft via the second and third gear, the first gear being overrun; and when the second shaft rotational speed is greater than the first shaft rotational speed, the second shaft drives the first shaft via the fourth and first gear, the third gear being overrun.

First claim

What is claimed is:

1 . A gearing assembly for a drivetrain of a vehicle, comprising:
a first shaft rotating about a first shaft axis; a second shaft operatively connected to the first shaft, the second shaft rotating about a second shaft axis extending parallel to the first shaft axis; a first gear mounted to the first shaft, the first gear being a freewheel clutch gear; a second gear fixedly mounted to the first shaft for rotation therewith; a third gear mounted to the second shaft, the third gear being a freewheel clutch gear, the third gear being drivingly engaged with the second gear; and a fourth gear fixedly mounted to the second shaft for rotation therewith, the fourth gear being drivingly engaged with the first gear, wherein:
when a rotational speed of the first shaft is greater than a rotational speed of the second shaft, the first shaft drives the second shaft via driving engagement between the second gear and the third gear, the first gear being overrun; and
when the rotational speed of the second shaft is greater than the rotational speed of the first shaft, the second shaft drives the first shaft via driving engagement between the fourth gear and the first gear, the third gear being overrun.

2 . The gearing assembly of claim 1 , wherein each of the first gear and the third gear comprises:
an inner race mounted to a corresponding one of the first shaft and the second shaft; an outer race disposed radially outwardly of the inner race, the outer race comprising a plurality of gear teeth; and a clutch engager disposed between the inner race and the outer race, the gear being overrun when the clutch engager disengages the outer race from the inner race so that the inner race rotates relative to the outer race.

3 . The gearing assembly of claim 2 , wherein the clutch engager comprises a plurality of rollers selectively coupling rotation of the outer race with the inner race.

4 . The gearing assembly of claim 1 , wherein:
the first gear and the fourth gear counter-rotate relative to one another; and the second gear and the third gear counter-rotate relative to one another.

5 . The gear assembly of claim 4 , wherein:
the first gear is meshed with the fourth gear; and the second gear is meshed with the third gear.

6 . The gearing assembly of claim 1 , wherein:
the first gear and the second gear are adjacent to one another; and the third gear and the fourth gear are adjacent to one another.

7 . The gearing assembly of claim 1 , wherein:
the first shaft is configured to be connected to an electric motor; and the second shaft is configured to be connected to a transmission of the drivetrain of the vehicle.

8 . The gearing assembly of claim 7 , further comprising a sprocket mounted to the second shaft for rotation therewith, the sprocket being configured to be connected to the transmission of the drivetrain of the vehicle.

9 . The gearing assembly of claim 1 , wherein:
a diameter of the first gear is greater than a diameter of the fourth gear; and a diameter of the third gear is greater than a diameter of the second gear.

10 . The gearing assembly of claim 1 , wherein the second gear and the fourth gear are spur gears.

Assignees

• Brp Rotax Gmbh & Co Kg

Inventors

• Foxhall Nigel
• Zorn Thomas
• Russegger Franz
• Girouard Bruno

Classifications

• Y02T10/62

  Hybrid vehicles · CPC title

• B60K6/48

  Parallel type · CPC title

• F16H57/033

  Series gearboxes, e.g. gearboxes based on the same design being available in different sizes or gearboxes using a combination of several standardised units · CPC title

• F16H2057/0335

  Series transmissions of modular design, e.g. providing for different transmission ratios or power ranges · CPC title

• B60K6/543

  the transmission being a continuously variable transmission · CPC title