Method for reducing noise from wind turbine gearbox vibrations

Patent metadata

Field	Value
Publication number	US-12480471-B2
Application number	US-202218723321-A
Country	US
Kind code	B2
Filing date	Dec 21, 2022
Priority date	Dec 21, 2021
Publication date	Nov 25, 2025
Grant date	Nov 25, 2025

Abstract

A method for controlling operation of a generator for a wind turbine is disclosed. At least one amplitude of a harmonic in the gearbox vibrations is determined. A torque modulating signal for the generator is generated. A phase angle and the amplitude are adjusted during operation of the generator, until a minimum in amplitude of a resultant vibration is reached, thereby obtaining an adjusted torque modulating signal. The adjusted torque modulating signal is injected into the generator, resulting in the resultant vibration of vibrations of the gearbox and vibrations of the generator, corresponding to the harmonic in the gearbox vibrations, being reduced.

First claim

The invention claimed is:

1 . A method for controlling operation of a generator for a wind turbine, the method comprising:
obtaining a measure for a rotational speed of the generator, obtaining a measure for a shaft angle of the generator, obtaining a measure for gearbox vibrations originating from gear tooth meshing of a gearbox of the wind turbine, at the rotational speed of the generator, determining at least one amplitude of a harmonic in the gearbox vibrations, generating a torque modulating signal for the generator by:
selecting a gear tooth phase angle and an amplitude, based on the rotational speed of the generator, on initial characteristics of the wind turbine, and on the at least one amplitude of the harmonic in the gearbox vibrations,
deriving a gear tooth angle estimator from the shaft angle of the generator and the gear tooth phase angle multiplied by a gearbox ratio of a gearbox stage of the harmonic in the gearbox vibrations,
generating an initial torque modulating signal for the generator specifying the gear tooth phase angle and the amplitude,
injecting the initial torque modulating signal into the generator and operating the generator based on the initial torque modulating signal, while monitoring a resultant vibration of vibrations originating from the gearbox and vibrations originating from the generator, corresponding to the harmonic in the gearbox vibrations,
adjusting the gear tooth phase angle of the torque modulating signal with respect to the gear tooth angle estimator and the amplitude of the torque modulating signal to fit with an actual position of the gearbox as well as with an actual position of the generator, based on the monitored resultant vibration, until a minimum in amplitude of the resultant vibration is reached, thereby obtaining an adjusted torque modulating signal, and
injecting the adjusted torque modulating signal into the generator, resulting in the resultant vibration of vibrations of the gearbox and vibrations of the generator, corresponding to the harmonic in the gearbox vibrations, being reduced.

2 . The method according to claim 1 , wherein
the amplitude of the torque modulating signal is adjusted, based on the monitored resultant vibration, until the minimum in amplitude of the resultant vibration is reached, to obtain the adjusted torque modulating signal subsequent to the gear tooth phase angle of the torque modulating signal being adjusted to fit with the actual position of the gearbox as well as with the actual position of the generator, based on the monitored resultant vibration, until the minimum in amplitude of the resultant vibration is reached.

3 . The method according to claim 1 , wherein selecting the gear tooth phase angle and the amplitude comprises selecting at least an amplitude from a look-up table.

4 . The method according to claim 3 , further comprising updating the look-up table, based on the adjusted gear tooth phase angle and/or the adjusted amplitude of the adjusted torque modulating signal.

5 . The method according to claim 1 , wherein obtaining the measure for vibrations originating from gear tooth meshing of the gearbox comprises deriving a frequency of the harmonic in the gearbox vibrations, based on the rotational speed of the generator.

6 . The method according to claim 5 , wherein the initial torque modulating signal further specifies the frequency of the harmonic in the gearbox vibrations.

7 . The method according to claim 1 , wherein obtaining the measure for vibrations originating from gear tooth meshing of the gearbox comprises measuring vibrations of the gearbox.

8 . The method according to claim 1 , wherein injecting the torque modulating signal into the generator comprises injecting the torque modulating signal into an electronic generator controller.

9 . The method according to claim 1 , further comprising continuously adjusting the gear tooth phase angle and the amplitude of the torque modulating signal in order to maintain the amplitude of the resultant vibration at the minimum.

10 . The method according to claim 1 , wherein selecting the gear tooth phase angle is further based on the shaft angle of the generator.

11 . The method according to claim 1 , further comprising:
determining at least one amplitude of at least one further harmonic in the gearbox vibrations, deriving a further gear tooth angle estimator from the shaft angle of the generator and the selected gear tooth phase angle multiplied by a gearbox ratio of a gearbox stage of the at least one further harmonic in the gearbox vibrations, and selecting a further initial gear tooth phase angle and an amplitude, based on the rotational speed of the generator, on characteristics of the wind turbine, and on the at least one amplitude of the at least one further harmonic in the gearbox vibrations, and generating a further torque modulating signal for the generator specifying the selected gear tooth phase angle of the further torque modulated signal and the selected amplitude of the at least one further harmonic in the gearbox vibrations, adjusting the gear tooth phase angle of the further torque modulating signal with respect to the further gear tooth angle estimator and the amplitude of the further torque modulating signal to fit with an actual position of the gearbox as well as with an actual position of the generator, based on the monitored resultant vibration, until a minimum in amplitude of the resultant vibration is reached, thereby obtaining an adjusted further torque modulating signal,
wherein the step of injecting the adjusted torque modulating signal into the generator comprises adding the adjusted torque modulating signal and the adjusted further torque modulating signal(s), thereby obtaining a resultant torque modulating signal, and injecting the resultant torque modulating signal into the generator.

12 . The method according to claim 11 , wherein
a torque modulating signal is generated for each of the at least one further harmonic such that the resultant vibration corresponding to the respective harmonic is minimized, and wherein the torque modulating signals generated for each of the at least one further harmonic are added to obtain the resultant torque modulating signal that is injected into the generator.

13 . The method according to claim 11 , wherein obtaining the measure for vibrations originating from gear tooth meshing of the gearbox comprises obtaining measurements from at least two sensors, and wherein each sensor provides measurements related to a separate harmonic in the gearbox vibrations.

14 . The method according to claim 1 , further comprising communicating the gear tooth phase angle and the amplitude of the adjusted torque modulating signal to a monitoring system.

15 . A method for controlling operation of a generator for a wind turbine, the method comprising:
obtaining a measure for a rotational speed of the generator, obtaining a measure for a shaft angle of the generator, obtaining a measure for gearbox vibrations originating from gear tooth meshing of a gearbox of the wind turbine, at the rotational speed of the generator, determining at least one amplitude of a harmonic in the gearbox vibrations, selecting a gear tooth phase angle and an amplitude, based on the rotational speed of the generator, on initial characteristics of the wind turbine, and on the at least one amplitude of the harmonic in the gearbox vibrations, deriving a gear tooth angle estimator from the shaft angle of the generator and the gear tooth phase angle multiplied by a gearbox ratio of a gearbox stage of the harm

Assignees

• Vestas Wind Sys As

Inventors

• Mongeau Peter
• Tange Kent
• Dharmaraju Nalliboyana

Classifications

• H02P9/02

  Details {of the control} · CPC title

• F05B2270/334

  Vibration measurements · CPC title

• F05B2270/327

  Rotor or generator speeds · CPC title

• F05B2260/96

  Preventing, counteracting or reducing vibration or noise · CPC title

• F03D7/0296

  to prevent, counteract or reduce noise emissions · CPC title