Containment ring for gas turbine engine

Patent metadata

Field	Value
Publication number	US-12480426-B2
Application number	US-202418652688-A
Country	US
Kind code	B2
Filing date	May 1, 2024
Priority date	May 1, 2024
Publication date	Nov 25, 2025
Grant date	Nov 25, 2025

Abstract

A casing for a gas turbine engine, including: a plurality of layers of a structural material, wherein each layer of the plurality of layers of the structural material are separated from each other by at least one layer of an impact absorbing material, the at least one layer of impact absorbing material being different from the structural material and the impact absorbing material having a radial thickness that is greater than a radial thickness of the structural material, wherein the plurality of layers of the structural material comprises at least three layers.

First claim

What is claimed is:

1 . A casing for a gas turbine engine, comprising:
a multi-layer configuration for absorbing impact forces comprising a plurality of layers of a structural material, wherein each layer of the plurality of layers of the structural material are separated from each other by at least one layer of an impact absorbing material, the at least one layer of impact absorbing material being different from the structural material and the impact absorbing material having a radial thickness that is greater than a radial thickness of the structural material, the plurality of layers of the structural material comprise an inner most layer, at least one intermediate layer and an outer most layer, the inner most layer defining a portion of an interior surface of the casing and the outer most layer defining a portion of an exterior surface of the casing, and the outer most layer includes at least one hairpin feature configured to deform before failure, the at least one hairpin feature having a first radially extending wall portion connected to a second radially extending wall portion, the first radially extending wall portion being spaced from the second radially extending wall portion such that a cavity is defined by the first radially extending wall portion and the second radially extending wall portion, and the at least one intermediate layer being located between the inner most layer and the outer most layer.

2 . The casing as in claim 1 , further comprising
radially extending circumferential ribs that are embedded into the at least one layer of an impact absorbing material, the radially extending circumferential ribs being configured to define an area of absorption in the at least one layer of an impact absorbing material.

3 . The casing as in claim 1 , wherein the structural material is a reinforced composite material and/or sheet metal and the at least one layer of impact absorbing material is made of honeycomb and/or foam and/or corrugated metal.

4 . The casing as in claim 1 , wherein the structural material is a sheet metal or a reinforced composite material and the impact absorbing material is a layer of foam.

5 . The casing as in claim 1 , further comprising radially extending circumferential ribs that are embedded into the at least one layer of an impact absorbing material, the radially extending circumferential ribs being configured to define an area of absorption in the at least one layer of an impact absorbing material and wherein the radially extending circumferential ribs extend from the inner most layer towards the at least one intermediate layer and/or from the at least one intermediate layer towards the inner most layer.

6 . The casing as in claim 1 , wherein the inner most layer and the intermediate layer are formed from a composite material, and the outer most layer is formed from metal and the at least one layer of impact absorbing material located between the inner most layer and the intermediate layer is a honeycomb material and the at least one layer of impact absorbing material located between the intermediate layer and the outer most layer is a honeycomb.

7 . The casing as in claim 1 , wherein the at least one hairpin feature is a first hairpin feature and a second hairpin feature, the second hairpin feature having a first radially extending wall portion connected to a second radially extending wall portion.

8 . The casing as in claim 7 , wherein the first hairpin feature is forward of a direct impact zone defined by the outer most layer and the second hairpin feature is rearward of the direct impact zone defined by the outer most layer.

9 . The casing as in claim 7 , wherein the first radially extending wall portion of the first hairpin feature has a longer axial length than the second radially extending wall portion of the first hairpin feature such that an offset is provided between the first radially extending wall portion of the first hairpin feature and the second radially extending wall portion of the first hairpin feature and the first radially extending wall portion of the second hairpin feature has a longer axial length than the second radially extending wall portion of the second hairpin feature such that an offset is provided between the first radially extending wall portion of the second hairpin feature and the second radially extending wall portion of the second hairpin feature.

10 . The casing as in claim 7 , wherein an end of the first radially extending wall portion of the first hairpin feature is connected to an end of the second radially extending wall portion of the first hairpin feature by an axially extending portion of the first hairpin feature and an opposite end of the first radially extending wall portion of the first hairpin feature is not connected to an opposite end of the second radially extending wall portion of the first hairpin feature such that the cavity is defined by the first radially extending wall portion, the second radially extending wall portion and the axially extending portion of the first hairpin feature and an end of the first radially extending wall portion of the second hairpin feature is connected to an end of the second radially extending wall portion of the second hairpin feature by an axially extending portion of the second hairpin feature and an opposite end of the first radially extending wall portion of the second hairpin feature is not connected to an opposite end of the second radially extending wall portion of the second hairpin feature such that a cavity is defined by the first radially extending wall portion, the second radially extending wall portion and the axially extending portion of the second hairpin feature.

11 . The casing as in claim 1 , wherein an end of the first radially extending wall portion is connected to an end of the second radially extending wall portion by an axially extending portion and an opposite end of the first radially extending wall portion is not connected to an opposite end of the second radially extending wall portion such that the cavity is defined by the first radially extending wall portion, the second radially extending wall portion and the axially extending portion.

12 . The casing as in claim 11 , wherein a portion of the at least one layer of an impact absorbing material is located in the cavity.

13 . The casing as in claim 12 , wherein the structural material is a sheet metal or a reinforced composite material and the impact absorbing material is layer of honeycomb material or foam.

14 . The casing as in claim 1 , wherein the first radially extending wall portion has a longer axial length than the second radially extending wall portion such that an offset is provided between the first radially extending wall portion and the second radially extending wall portion.

15 . A gas turbine engine, comprising:
a fan having a plurality of fan blades; a casing surrounding the plurality of fan blades, the casing comprising: a multi-layer configuration for absorbing impact forces comprising a plurality of layers of a structural material, wherein each layer of the plurality of layers of the structural material are separated from each other by at least one layer of an impact absorbing material, the at least one layer of impact absorbing material being different from the structural material and the impact absorbing material having a radial thickness that is greater than a radial thickness of the structural material, the plurality of layers of the structural material comprise an inner most layer, at least one intermediate layer and an outer most layer, the inner most layer defining a portion of an in

Assignees

• Pratt & Whitney Canada

Inventors

• Tomes Nathan

Classifications

• F05D2300/603

  Composites; e.g. fibre-reinforced · CPC title

• F05D2250/283

  honeycomb · CPC title

• F01D25/24 Primary

  Casings (modified for heating or cooling F01D25/14); Casing parts, e.g. diaphragms, casing fastenings (casings for rotary machines or engines in general F16M {; special arrangements in stators dealing with breaking-off of part of rotor F01D21/045}) · CPC title

• F01D11/127

  with a deformable or crushable structure, e.g. honeycomb · CPC title

• F05D2300/612

  Foam · CPC title