Method for lightening heavy oil by using coke production byproduct

Patent metadata

Field	Value
Publication number	US-12480058-B2
Application number	US-202117999689-A
Country	US
Kind code	B2
Filing date	Apr 27, 2021
Priority date	May 28, 2020
Publication date	Nov 25, 2025
Grant date	Nov 25, 2025

Abstract

A method for upgrading heavy oil by using a coke production byproduct comprises the steps of: producing a mixed solution by mixing a coke production byproduct and heavy oil; and hydrogenating the mixed solution under a hydrogenation catalyst, wherein the present disclosure is economical and effective by being able to reduce the amount of coke formation and significantly reduce the partial pressure of added hydrogen by using the coke production byproduct as a hydrogen donor.

First claim

The invention claimed is:

1 . A method for upgrading a heavy oil using a by-product from coke production, the method comprising:
a) mixing the heavy oil with the by-product from coke production to prepare a mixed solution in a batch reactor; b) after step a), adding a hydrogenation catalyst to the mixed solution; c) after step b), filling the reactor with hydrogen gas to set an initial hydrogen partial pressure to 30 to 70 bar at a first reaction temperature; and d) after step c), performing a hydrocracking reaction of the heavy oil under a stirring speed of 1000 to 2000 rpm and a second reaction temperature which is higher than the first reaction temperature; wherein the hydrogenation catalyst includes Mo-octoate, wherein the by-product from coke production is produced in a coke production process including:
crushing and drying coal to prepare coking coal; and
dry distilling the coking coal at 800 to 1300° C. to produce lump coke,
in which a liquid by-product produced in the producing of lump coke is distilled at 130 to 600° C. under atmospheric pressure conditions or 30 to 400° C. under vacuum conditions of 0.5 bar to produce the by-product from coke production,
wherein the by-product from coke production has an aromatic ratio in a range of 80 to 90% based on the total compounds contained in the by-product from coke production, and wherein the by-product from coke production has a ratio of a compound having a boiling point distribution of 200 to 400° C. of 80 to 95% based on the total compounds contained in the by-product from coke production; and wherein a content of aromatic hydrogen bonded to aromatic hydrocarbon is 65 to 95% based on the total functional group bonded to the aromatic hydrocarbon.

2 . The method for upgrading a heavy oil of claim 1 , wherein the second reaction temperature is 300 to 450° C.

3 . The method for upgrading a heavy oil of claim 1 , wherein the heavy oil is any one or two or more selected from the group consisting of: oil sands, bitumen, heavy oil, ultra-heavy oil, vacuum residue, atmospheric residue, pyrolyzed fuel oil (PFO), fluid catalytic cracking decant oil (FCC-DO), and ethylene bottle oil (EBO).

4 . The method for upgrading a heavy oil of claim 1 , wherein the by-product from coke production is included at 0.1 to 20 parts by weight based on 100 parts by weight of the heavy oil.

5 . The method for upgrading a heavy oil of claim 1 , wherein the heavy oil has a content of hydrocarbon oil having a boiling point of 500° C. or higher of 30% or more.

6 . The method for upgrading a heavy oil of claim 1 , further comprising: a pretreatment process of solvent deasphalting before the mixing of the heavy oil with the by-product from coke production.

Assignees

• Korea Res Inst Chemical Tech
• Res Inst Ind Science & Tech

Inventors

• Park Sunyoung
• Ahn Chi Woong
• Kim Gyoo Tae
• Kang Ki Hyuk
• Seo Hwi Min
• Kang Narae
• Seo Pill Won
• Kim Joon Woo
• Koh Dong Jun

Classifications

• C10G47/32

  in the presence of hydrogen-generating compounds · CPC title

• C10G69/06

  including at least one step of thermal cracking in the absence of hydrogen · CPC title

• C10G2300/4012

  Pressure · CPC title

• C10G2300/4006

  Temperature · CPC title

• C10G2300/301

  Boiling range · CPC title