Powder production system

Patent metadata

Field	Value
Publication number	US-12478975-B2
Application number	US-202118269031-A
Country	US
Kind code	B2
Filing date	May 24, 2021
Priority date	Dec 29, 2020
Publication date	Nov 25, 2025
Grant date	Nov 25, 2025

Abstract

The invention relates to A powder production system comprising a body ( 2 ), at least one mill ( 3 ) located on the body ( 2 ) so as to rotate about its axis, more than one ball (b) being located in the mill ( 3 ), the balls (b) acting on a material to be ground (m) therein by exerting frictional and impact forces on the material to be ground (m) so that the material to be ground (m) is brought to a powder form, and at least one gas supply unit ( 7 ) located on the body ( 2 ), therebyenabling gas (g) to flow into the body ( 2 ).

First claim

The invention claimed is:

1. A powder production system ( 1 ) comprising:
a body ( 2 );
at least one mill ( 3 ) located on the body ( 2 ) so as to rotate about an axis of the mill; more than one ball (b) being located in said mill ( 3 ), said balls (b) acting on a material to be ground (m) therein by exerting frictional and impact forces;
more than one pore ( 4 ) on the lateral wall of the mill ( 3 ), enabling powder and gas (g) present in the mill ( 3 ) to pass out of the mill ( 3 );
a reservoir ( 5 ) located on the body ( 2 ) so as to entirely surround the mill ( 3 ) and to be concentric with the mill ( 3 ), thereby enabling the collection of powder that passes through the pores ( 4 ):
at least one heater ( 6 ) located inside and/or outside of the reservoir ( 5 ), enabled to heat the mill ( 3 ) and/or the reservoir ( 5 );
at least one gas supply unit ( 7 ) located on the body ( 2 ), thereby enabling gas (g) comprising pure hydrogen and/or hydrogen diluted with inert gas to flow through the body ( 2 ) into the reservoir ( 5 ); and
wherein the mill ( 3 ) provides grinding of said material to be ground (m), said material to be ground (m) assuming a brittle structure as a result of entering into chemical reaction with the gas (g), and wherein the gas supply unit ( 7 ) causes the gas to transfer from the reservoir ( 5 ) to the mill ( 3 ).

2. The powder production system ( 1 ) as claimed in claim 1 , comprising a control unit ( 8 ) controlling powder production parameters including an amount of heating provided by the heater ( 6 ), a rotation speed of the mill ( 3 ) and/or an amount of gas flow provided by the gas supply unit ( 7 ).

3. The powder production system ( 1 ) as claimed in claim 2 , comprising a cover mechanism ( 9 ) located movably on the mill ( 3 ) so as to contact the mill ( 3 ), at least partially covering the pores ( 4 ), thereby enabling a size of the powder passing through the pores ( 4 ) to be determined, a movement of the cover mechanism being controlled by the control unit ( 8 ).

4. The powder production system ( 1 ) as claimed in claim 1 , wherein the at least one mill ( 3 ) comprises more than one mill arranged on the body concentrically and nested relative to each other, and wherein the more than one pore of each mill has different sizes.

5. The powder production system ( 1 ) as claimed in claim 1 , wherein the gas supply unit ( 7 ) allows said material to be ground (m) to have a brittle structure by undergoing hydriding with the gas (g) filled by the gas supply unit into the reservoir ( 5 ), and enables the gas (g) to be vacuumed from the powder once the grinding process is completed.

6. The powder production system ( 1 ) as claimed in claim 1 , characterized in that wherein the mill ( 3 ) and the reservoir ( 5 ) have a cylindrical form.

7. The powder production system ( 1 ) as claimed in claim 1 , wherein said material to be ground (m) is obtained from part forming methods using subtractive and/or additive manufacturing processes, and wherein the material (m) consists of turnings, scrap, or granules, consisting of titanium and titanium alloys.

8. The powder production system ( 1 ) as claimed in claim 1 , wherein the powder is a pre-spheroidization powder which is suitable for use in part production by additive manufacturing.

9. The powder production system ( 1 ) as claimed in claim 1 , wherein the heater ( 6 ) is at least one resistance heater ( 601 ), which concentrically surrounds the mill ( 3 ) and is configured to heat the mill ( 3 ) and/or the reservoir ( 5 ).

10. The powder production system ( 1 ) as claimed in claim 1 , wherein the heater ( 6 ) is at least one cartridge heater ( 602 ), which is passed concentrically through the mill ( 3 ) and is configured to heat the mill ( 3 ) and/or the reservoir ( 5 ).

11. The powder production system ( 1 ) as claimed in claim 1 , wherein the heater ( 6 ) is at least one furnace ( 603 ) surrounding the reservoir ( 5 ) and configured to heat the reservoir ( 5 ) and/or the mill ( 3 ).

12. A method of using a powder production system ( 1 ) as claimed claim 1 , comprising the steps of:
placing the material to be ground (m) into the mill ( 3 ),
heating the mill ( 3 ) and/or the reservoir ( 5 ) using the heater ( 6 ),
transferring the gas (g) from the gas supply unit ( 7 ) to the reservoir ( 5 ), and simultaneously transferring the gas (g) present in the reservoir ( 5 ) to the mill ( 3 ) through the pores ( 4 ),
rotating the mill ( 3 ) about the axis,
grinding the material to be ground (m) which assumes a brittle form by entering into chemical reaction with the gas (g) under a moving action of the balls (b) in the mill ( 3 ) to produce the powder,
transferring the powder from the mill ( 3 ) to the reservoir ( 5 ) by sieving the powder through the pores ( 4 ), and
collecting the powder in the reservoir ( 5 ) by vacuuming the gas (g) from the powder using of the gas supply unit ( 7 ).

Assignees

• Tusas Turk Havacilik Ve Uzay Sanayii Anonim Sirketi
• Tusas—Turk Havacilik Ve Uzay Sanayii Anonim Sirketi

Inventors

• Altinok Sertac
• Tanrikulu Ahmet Alptug
• Yavas Hakan

Classifications

• B02C17/02 Primary

  with perforated container · CPC title

• B22F9/00 Primary

  Making metallic powder or suspensions thereof · CPC title

• B22F2201/013

  Hydrogen · CPC title

• B22F2009/043

  by ball milling · CPC title

• B22F2009/001

  from scrap particles · CPC title