Robotic surgical system, patient-side apparatus, and control method for robotic surgical system

Patent metadata

Field	Value
Publication number	US-12478443-B2
Application number	US-202118264767-A
Country	US
Kind code	B2
Filing date	Dec 17, 2021
Priority date	Feb 12, 2021
Publication date	Nov 25, 2025
Grant date	Nov 25, 2025

Abstract

A robotic surgical system includes a controller configured or programmed to perform an arm interference avoidance control to move a second manipulator arm relative to a first manipulator arm such that a reference line moves along an outer edge of an approach prohibited range of a first manipulator arm when a second manipulator arm approaches within the approach prohibited range.

First claim

The invention claimed is:

1 . A robotic surgical system comprising:
a patient-side apparatus including first and second manipulator arms having tip end sides to which first and second surgical instruments are attached, respectively; an operator-side apparatus including an operation unit to receive operations for the first and second surgical instruments; and a controller configured or programmed to perform a control to operate the first and second surgical instruments based on the received operations; wherein the first and second manipulator arms include first links to which the first and second surgical instruments are attached, respectively, and second links connected to the first links, respectively; and the controller is configured or programmed to perform operations comprising:
setting an approach prohibited range in which approach to the first surgical instrument attached to the first manipulator arm is prohibited;
setting a reference line orthogonal to a direction in which the second surgical instrument extends, the reference line passing through the second link of the second manipulator arm; and
performing an arm interference avoidance control to move the second manipulator arm relative to the first manipulator arm such that the reference line moves along an outer edge of the approach prohibited range when the second manipulator arm approaches within the approach prohibited range of the first manipulator arm.

2 . The robotic surgical system according to claim 1 , wherein
the approach prohibited range is a space having a substantially cylindrical shape, an axis of which is along a direction in which the first surgical instrument extends, the space being set such that the second manipulator arm does not collide with the first manipulator arm; and the controller is configured or programmed to perform the arm interference avoidance control such that the reference line moves along a tangential direction of an outer peripheral surface of the approach prohibited range having the substantially cylindrical shape when the second surgical instrument approaches within the approach prohibited range of the first manipulator arm.

3 . The robotic surgical system according to claim 1 , wherein
the second surgical instrument includes a shaft; the direction in which the second surgical instrument extends is in a direction in which the shaft extends; the reference line includes a first reference line orthogonal to the direction in which the shaft extends, the first reference line being tangent to an end of the second link of the second manipulator arm on a tip end side of the shaft; and the controller is configured or programmed to perform the arm interference avoidance control such that the first reference line moves along the outer edge of the approach prohibited range.

4 . The robotic surgical system according to claim 3 , wherein the controller is configured or programmed to perform the arm interference avoidance control when a rotation amount of the second manipulator arm when the arm interference avoidance control is performed is larger than a rotation amount of the second manipulator arm when a control to move the second manipulator arm according to the received operation is performed.

5 . The robotic surgical system according to claim 1 , wherein the controller is configured or programmed to perform the arm interference avoidance control when a first attachment position of the first surgical instrument with respect to the first manipulator arm and a second attachment position of the second surgical instrument with respect to the second manipulator arm are located on opposite sides with respect to a plane including a straight line connecting a first pivot position set on the first surgical instrument and a second pivot position set on the second surgical instrument and a straight line in a direction in which the first surgical instrument extends.

6 . The robotic surgical system according to claim 1 , wherein
the second surgical instrument includes a shaft; the direction in which the second surgical instrument extends is in a direction in which the shaft extends; the reference line includes a second reference line orthogonal to the direction in which the shaft extends, the second reference line passing through a rotation center of a rotation axis about which the second link of the second manipulator arm is rotated; and the controller is configured or programmed to perform the arm interference avoidance control such that the second reference line moves along the outer edge of the approach prohibited range.

7 . The robotic surgical system according to claim 6 , wherein
the first manipulator arm includes a plurality of joint axes including a base end axis corresponding to an axis on a base end side of the first manipulator arm; and the controller is configured or programmed to perform operations further comprising:
presetting a reference point to radially move the first surgical instrument with respect to a pivot position that serves as a fulcrum for movement of the first surgical instrument on a straight line along the base end axis; and
performing the arm interference avoidance control by moving the reference point such that the second reference line moves along the outer edge of the approach prohibited range when the second manipulator arm approaches within the approach prohibited range of the first manipulator arm.

8 . The robotic surgical system according to claim 7 , wherein the controller is configured or programmed to perform the arm interference avoidance control when a movement amount of the reference point moved by the arm interference avoidance control is larger than a movement amount of the reference point based on the received operation.

9 . The robotic surgical system according to claim 1 , wherein the controller is configured or programmed to perform a control to gradually move the second manipulator arm to a position based on the received operation when the first manipulator arm is moved such that a state in which the second manipulator arm approaches within the approach prohibited range of the first manipulator arm is canceled.

10 . The robotic surgical system according to claim 1 , wherein
the patient-side apparatus includes an arm base to which the first and second manipulator arms are attached; and the first manipulator arm and the second manipulator arm are arranged adjacent to each other on the arm base.

11 . The robotic surgical system according to claim 1 , wherein at least one of the first manipulator arm or the second manipulator arm includes seven or more joint axes.

12 . A patient-side apparatus comprising:
first and second manipulator arms having tip end sides to which first and second surgical instruments are attached, respectively; and a controller configured or programmed to perform a control to operate the first and second surgical instruments based on operations for the first and second surgical instruments received by an operation unit operable to receive the operations; wherein the first and second manipulator arms include first links to which the first and second surgical instruments are attached, respectively, and second links connected to the first links, respectively; and the controller is configured or programmed to perform operations comprising: setting an approach prohibited range in which approach to the first surgical instrument attached to the first manipulator arm is prohibited; setting a reference line orthogonal to a direction in which the second surgical instrument extends, the reference line passing through the second link of the second manipulator arm; and performing an arm

Assignees

• Kawasaki Heavy Ind Ltd
• Medicaroid Corp

Inventors

• Tojo Tsuyoshi

Classifications

• B25J9/1682

  Dual arm manipulator; Coordination of several manipulators · CPC title

• B25J9/1676

  Avoiding collision or forbidden zones · CPC title

• B25J3/04

  involving servo mechanisms (servo-actuated heads B25J15/02) · CPC title

• A61B2090/0818

  Redundant systems, e.g. using two independent measuring systems and comparing the signals · CPC title

• A61B34/74

  Manipulators with manual electric input means · CPC title