Article for use in a non-combustible aerosol provision system

Patent metadata

Field	Value
Publication number	US-12478094-B2
Application number	US-202017593181-A
Country	US
Kind code	B2
Filing date	Mar 11, 2020
Priority date	Mar 11, 2019
Publication date	Nov 25, 2025
Grant date	Nov 25, 2025

Abstract

An article for use in a non-combustible aerosol provision system, the article comprising an aerosol generating material and a mouthpiece downstream of the aerosol generating material, wherein the mouthpiece comprises a body of material in the form of a cylinder having a longitudinal axis and a capsule embedded within the body of material such that the capsule is surrounded on all sides by the material forming the body, the capsule having a shell encapsulating a liquid aerosol modifying agent, and wherein the largest cross sectional area of the capsule measured perpendicularly to the longitudinal axis is less than 28% of the cross sectional area of the body of material measured perpendicularly to the longitudinal axis. There is also provided a system including the article and a non-combustible aerosol provision device for heating the aerosol generating material of the article.

First claim

The invention claimed is:

1 . An article for use in a non-combustible aerosol provision system, the article comprising:
an aerosol generating material; and a mouthpiece downstream of the aerosol generating material, wherein the mouthpiece comprises a body of material in the form of a cylinder having a longitudinal axis and a capsule embedded within the body of material such that the capsule is surrounded on all sides by the material forming the body, the capsule having a shell encapsulating a liquid aerosol modifying agent, and wherein the largest cross sectional area of the capsule measured perpendicularly to the longitudinal axis is less than 28% of the cross sectional area of the body of material measured perpendicularly to the longitudinal axis; wherein an open pressure drop across the smoking article changes by less than about 8 mmH 2 O when the capsule is broken.

2 . An article according to claim 1 , wherein the body of material is formed from filamentary tow.

3 . An article according to claim 2 , wherein the body of material is formed from filamentary tow having a denier per filament of between 5 and 12 and a total denier of between 8,000 and 30,000.

4 . An article according to claim 2 , wherein the filamentary tow comprises a weight per mm of length of the body of material which is between about 10% and about 30% of the range between the minimum and maximum weights of a tow capability curve generated for the filamentary tow.

5 . An article according to claim 2 , wherein the filamentary tow comprises a plasticizer in an amount between 0.2% and 4% by weight of the filamentary tow.

6 . An article according to claim 1 , wherein a pressure drop across the mouthpiece is less than about 40mmH 2 O and/or greater than about 15 mmH 2 O.

7 . An article according to claim 1 , wherein the capsule is substantially spherical and has a diameter between about 2.8 mm and about 3.2 mm.

8 . An article according to claim 1 , wherein the body of material has an outer circumference between about 19 mm and about 23 mm.

9 . An article according to claim 1 , wherein the aerosol generating material is wrapped in a wrapper having a permeability of less than 100 Coresta Units.

10 . An article according to claim 1 , wherein the aerosol generating material comprises reconstituted tobacco material having a density of less than about 700 milligrams per cubic centimeter or reconstituted tobacco material having a density of less than about 600 milligrams per cubic centimeter.

11 . An article according to claim 1 , wherein the aerosol generating material comprises a tobacco component, wherein the tobacco component comprises leaf tobacco in an amount of between about 10% and about 90% by weight of the tobacco component, and wherein the leaf tobacco has a nicotine content of greater than 1.5% by weight of the leaf tobacco.

12 . An article according to claim 11 , wherein the aerosol generating material comprises an aerosol forming material, wherein the leaf tobacco comprises at least a portion of said aerosol forming material in an amount of up to about 10% by weight of the leaf tobacco, and wherein the tobacco component comprises said aerosol forming material in an amount between about 10% and about 30% by weight of the tobacco composition.

13 . An article according to claim 1 , wherein the aerosol generating material comprises an aerosol forming material, and wherein the aerosol forming material comprises at least 5% by weight of the aerosol generating material.

14 . An article according to claim 1 , wherein the mouthpiece comprises a cavity having an internal volume greater than 450 mm 3 .

15 . A system comprising an article according to claim 1 , and a non-combustible aerosol provision device for heating the aerosol generating material of the article.

16 . A system according to claim 15 , wherein the non-combustible aerosol provision device comprises a coil.

17 . A system according to claim 15 , wherein the mouthpiece comprises a hollow tubular element formed from filamentary tow at the downstream end of the mouthpiece, wherein the hollow tubular element formed from filamentary tow is wrapped in an outer wrapper, and wherein an outer surface of the outer wrapper reaches a maximum temperature of less than 42° C. during use.

18 . A system according to claim 15 , wherein the part of the mouthpiece in which the capsule is located reaches a temperature of between 58 and 70 degrees Centigrade during use of the system to generate an aerosol.

19 . A system according to claim 15 , wherein the capsule is breakable by external force applied to the mouthpiece, the part of the mouthpiece in which the capsule is located reaches a temperature of greater than 58 degrees Centigrade during use of the system to generate an aerosol, the burst strength of the capsule when located within the mouthpiece and prior to heating of the aerosol generating material is between 1500 and 4000 grams force, and the burst strength of the capsule when located within the mouthpiece and within 30 s of use of the system to generate an aerosol is between 1000 and 4000 grams force.

Assignees

• Nicoventures Trading Ltd

Inventors

• England William
• Taylor Benjamin
• Hepworth Richard
• Austin Mark
• Sebold Valerio
• Grishchenko Andrei

Classifications

• A24D3/18

  Mouthpieces of cigars or cigarettes; Manufacture thereof (manufacture of tobacco smoke filters A24D3/02) · CPC title

• A24D3/10

  of cellulose or cellulose derivatives · CPC title

• A24D3/048

  containing additives · CPC title

• A24D1/20 Primary

  Cigarettes specially adapted for simulated smoking devices · CPC title

• A24D3/17

  Filters specially adapted for simulated smoking devices · CPC title