Lithium secondary battery with inhibited exsolution of transition metal

Patent metadata

Field	Value
Publication number	US-12476281-B2
Application number	US-202318112796-A
Country	US
Kind code	B2
Filing date	Feb 22, 2023
Priority date	Mar 21, 2022
Publication date	Nov 18, 2025
Grant date	Nov 18, 2025

Abstract

A lithium secondary battery has excellent economic feasibility and safety because an iron phosphate of Formula 2 having an olivine structure is included as a positive electrode active material, and also has advantages of excellent battery performance and lifespan because an electrolyte additive of Formula 1 having a specific molecular weight is included in an electrolyte to improve an increase in internal resistance of the battery during charging and discharging and effectively prevent iron ions from being exsolved from the positive electrode active material,wherein R1 to R5, p, q, r, m and n are described herein.

First claim

The invention claimed is:

1 . A lithium secondary battery comprising:
an electrode assembly comprising a positive electrode, a negative electrode, and a separator interposed between the positive electrode and the negative electrode; and an electrolyte composition comprising a lithium salt, an electrolyte additive having a unit represented by Formula 1, and a non-aqueous solvent, wherein the positive electrode has a positive electrode active layer including a positive electrode active material, wherein the positive electrode active material contains a metal oxide containing an iron (Fe) atom, and the electrolyte additive has a weight average molecular weight of less than 40,000 g/mole:

wherein:
R 1 , R 2 , and R 3 are each independently hydrogen or an alkyl group having 1 to 6 carbon atoms,
R 4 and R 5 are each independently an alkylene group having 1 to 6 carbon atoms,
p, q, and r are each independently an integer ranging from 0 to 5, and
m and n are each independently an integer ranging from 10 to 200.

2 . The lithium secondary battery of claim 1 , wherein, in the unit represented by Formula 1,
R 1 , R 2 , and R 3 are each independently hydrogen or a methyl group, R 4 and R 5 are each independently an ethylene group or a propylene group, and p, q, and r are each independently an integer ranging from 0 to 2.

3 . The lithium secondary battery of claim 1 , wherein the unit represented by Formula 1 comprises one or more of Structural Formulas 1 to 4:

m and n are each independently an integer ranging from 10 to 200.

4 . The lithium secondary battery of claim 1 , wherein the unit represented by Formula 1 has a m:n ratio of 1:1.01 to 1:10.

5 . The lithium secondary battery of claim 1 , wherein the electrolyte additive has a weight average molecular weight of 5,000 to 30,000 g/mole.

6 . The lithium secondary battery of claim 1 , wherein the electrolyte additive has a bimodal molecular weight distribution.

7 . The lithium secondary battery of claim 1 , wherein the electrolyte additive comprises a first electrolyte additive having a weight average molecular weight of 12,000±500 g/mole and a second electrolyte additive having a weight average molecular weight of 15,000±500 g/mole.

8 . The lithium secondary battery of claim 7 , wherein the second electrolyte additive is included at 10 to 200 parts by weight based on 100 parts by weight of the first electrolyte additive.

9 . The lithium secondary battery of claim 1 , wherein the electrolyte additive has a polydispersity index (PDI) of 1.2 to 5.0.

10 . The lithium secondary battery of claim 1 , wherein the electrolyte additive is included at 0.05% by weight to 5% by weight based on a total weight of the electrolyte composition.

11 . The lithium secondary battery of claim 1 , wherein the positive electrode active material containing iron (Fe) atoms is a metal phosphate represented by Formula 2:
LiFe x M 1 1-x XO 4   [Formula 2]
wherein: M 1 comprises one or more elements selected from W, Cu, Fe, V, Cr, CO, Ni, Mn, Ti, Zr, Zn, Al, In, Ta, Y, La, Sr, Ga, Sc, Gd, Sm, Ca, Ce, Nb, Mg, B, or Mo, X comprises one or more selected from P, Si, S, As, or Sb, and x is in a range of 0≤x≤1.0.

12 . The lithium secondary battery of claim 1 , wherein the positive electrode active material comprises LiFePO 4 , LiFe 0.5 Mn 0.5 PO 4 , or a combination thereof.

13 . The lithium secondary battery of claim 1 , wherein the negative electrode comprises a negative electrode active layer comprising a negative electrode active material, and
the negative electrode active material comprises one or more carbon materials selected from natural graphite, artificial graphite, expanded graphite, non-graphitizable carbon, carbon black, acetylene black, or ketjen black.

14 . The lithium secondary battery of claim 13 , wherein the negative electrode active material further comprises one or more silicon materials selected from silicon (Si), silicon carbide (SiC), or silicon oxide (SiO q , wherein 0.8≤q≤2.5).

15 . The lithium secondary battery of claim 14 , wherein the silicon materials are included at 1 to 20% by weight based on a total weight of the negative electrode active material.

16 . A lithium secondary battery module comprising:
the lithium secondary battery according to claim 1 ; and a module case having the lithium secondary battery installed therein.

17 . A method of preparing a lithium secondary battery, comprising:
preparing an electrode assembly and an electrolyte composition, and impregnating the electrolyte composition into the electrode assembly, wherein the electrolyte composition comprises a lithium salt, an electrolyte additive having a unit represented by Formula 1, and a non-aqueous solvent, and wherein the electrode assembly comprises a positive electrode, a negative electrode, and a separator interposed between the positive electrode and the negative electrode,

wherein:
R 1 , R 2 , and R 3 are each independently hydrogen or an alkyl group having 1 to 6 carbon atoms,
R 4 and R 5 are each independently an alkylene group having 1 to 6 carbon atoms,
p, q, and r are each independently an integer ranging from 0 to 5, and
m and n are each independently an integer ranging from 10 to 200.

18 . The method of claim 17 , wherein the positive electrode comprises a positive electrode active layer including a positive electrode active material, wherein the positive electrode active material contains a metal oxide containing an iron (Fe) atom.

19 . The method of claim 17 , wherein the electrolyte additive is included at 0.05% by weight to 5% by weight based on a total weight of the electrolyte composition.

20 . The method of claim 17 , wherein the unit represented by Formula 1 comprises one or more of Structural Formulas 1 to 4:

m and n are each independently an integer ranging from 10 to 200.

Assignees

• Lg Energy Solution Ltd

Inventors

• Han Jun Hyeok
• Ji Su Hyeon
• Lee Chul Haeng
• Ahn Kyoung Ho
• Shin Won Kyung
• Lee Won Tae
• Oh Young Ho
• Jeong You Kyeong

Classifications

• H01M4/364

  as mixtures · CPC title

• H01M2004/027

  Negative electrodes · CPC title

• H01M2004/028

  Positive electrodes · CPC title

• H01M10/0568

  characterised by the solutes · CPC title

• H01M10/052

  Li-accumulators · CPC title