Metal support, electrochemical element, electrochemical module, electrochemical device, energy system, solid oxide fuel cell, solid oxide electrolysis cell, and method for producing metal support

Patent metadata

Field	Value
Publication number	US-12476262-B2
Application number	US-202117914236-A
Country	US
Kind code	B2
Filing date	Mar 31, 2021
Priority date	Mar 31, 2020
Publication date	Nov 18, 2025
Grant date	Nov 18, 2025

Abstract

In a metal support mostly used for a metal-supported solid oxide fuel cell (SOFC), a SOFC system that improves the power generation efficiency by allowing a gas to smoothly flow into or flow out from the through-holes is achieved. A metal support is formed in a plate shape as a whole and has a plurality of through-holes penetrating from a front surface on which an electrode layer is provided to a back surface, and the metal support has inclined through-holes, as the through-holes each of which has a central axis inclined with respect to a thickness direction.

First claim

The invention claimed is:

1 . A metal support that is formed in a plate shape as a whole, comprising:
a plurality of through-holes penetrating from a front surface on which an electrode layer is provided to a back surface, wherein the metal support has inclined through-holes, as the through-holes, each of which has a central axis inclined with respect to a thickness direction, wherein a gas flow channel through which a gas supplied to and received from the electrode layer flows is provided along the back surface of the metal support, wherein in the gas flow channel, gas flows along a gas flow direction from an inlet provided at an upstream end to an outlet provided at a downstream end, and as the inclined through-holes, the metal support has a first inclined through-hole of which an opening on a front side of the metal support is positioned at further downstream of the gas flow channel in a gas flow direction than an opening on a back side of the metal support.

2 . The metal support according to claim 1 ,
wherein, as the inclined through-holes, the metal support has a first inclined through-hole and a second inclined through-hole, the first inclined through-hole is inclined in a state in which an opening on a front side of the metal support is positioned at further downstream of the gas flow channel in a gas flow direction than an opening on a back side of the metal support, and the second inclined through-hole is inclined in a state in which an opening on the back side of the metal support is positioned at further downstream of the gas flow channel in the gas flow direction than an opening on the front side of the metal support.

3 . The metal support according to claim 2 ,
wherein each of the inclined through-holes is formed to have an opening area on the front side of the metal support smaller than an opening area on the back side of the metal support.

4 . The metal support according to claim 1 ,
wherein the electrode layer comprises an insertion section inserted into each of the inclined through-holes.

5 . An electrochemical element comprising:
the metal support according to claim 1 , wherein the electrode layer, an electrolyte layer, and a counter electrode layer are provided on the front surface of the metal support.

6 . The electrochemical element according to claim 5 , wherein a turbulence promoter that disturbs a flow in the gas flow channel is provided in at least a part of the gas flow channel through which a gas supplied to and received from the electrode layer flows.

7 . The electrochemical element according to claim 5 ,
wherein a catalytic reaction section that reforms a fuel gas is provided in at least a part of the gas flow channel through which a gas supplied to and received from the electrode layer flows.

8 . An electrochemical module comprising:
a plurality of electrochemical elements according to claim 5 , wherein the plurality of electrochemical elements are disposed in an assembled state.

9 . An electrochemical device comprising:
at least one electrochemical element according to claim 5 ; and a fuel converter that supplies a gas containing a reduction component to the at least one electrochemical element, or a fuel converter that converts a gas containing a reduction component generated from the at least one electrochemical element.

10 . An energy system comprising:
the electrochemical device according to claim 9 ; and an exhaust heat utilization section that reuses heat discharged from the electrochemical device.

11 . An electrochemical device comprising:
at least one electrochemical element according to claim 5 ; and an electric power converter that extracts electric power from the at least one electrochemical element or that supplies electric power to the at least one electrochemical element.

12 . A solid oxide fuel cell comprising:
the electrochemical element according to claim 5 , wherein the solid oxide fuel cell causes a power generation reaction by using the electrochemical element.

13 . A solid oxide electrolysis cell comprising:
the electrochemical element according to claim 5 , wherein the solid oxide electrolysis cell causes an electrolysis reaction by using the electrochemical element.

14 . A method for producing the metal support according to claim 1 , wherein
any of laser processing, punching processing, or etching processing, or a combination thereof is carried out on a metal material plate to form a plurality of through-holes penetrating from a front side to a back side of the metal support.

15 . A metal support that is formed in a plate shape as a whole, comprising:
a plurality of through-holes penetrating from a front surface on which an electrode layer is provided to a back surface, wherein the metal support has inclined through-holes, as the through-holes, each of which has a central axis inclined with respect to a thickness direction, wherein a gas flow channel through which a gas supplied to and received from the electrode layer flows is provided along the back surface of the metal support, wherein in the gas flow channel, gas flows along a gas flow direction from an inlet provided at an upstream end to an outlet provided at a downstream end, and as the inclined through-holes, the metal support has a second inclined through-hole of which an opening on a back side of the metal support is positioned at further downstream of the gas flow channel in a gas flow direction than an opening on a front side of the metal support.

Assignees

• Osaka Gas Co Ltd

Inventors

• Echigo Mitsuaki
• Tsuda Yuji
• Ohnishi Hisao

Classifications

• H01M2008/1293

  Fuel cells with solid oxide electrolytes · CPC title

• H01M8/1246

  the electrolyte consisting of oxides · CPC title

• H01M8/0232

  Metals or alloys · CPC title

• H01M4/8803

  Supports for the deposition of the catalytic active composition (H01M4/90 takes precedence) · CPC title

• C25B15/08 Primary

  Supplying or removing reactants or electrolytes; Regeneration of electrolytes · CPC title