Roll press apparatus for manufacturing compressed strip-shaped electrode plates

Patent metadata

Field	Value
Publication number	US-12476243-B2
Application number	US-202217682369-A
Country	US
Kind code	B2
Filing date	Feb 28, 2022
Priority date	Mar 12, 2021
Publication date	Nov 18, 2025
Grant date	Nov 18, 2025

Abstract

A roll press apparatus forms a compressed strip-shaped electrode plate by roll-pressing a strip-shaped electrode plate including an active material portion and an active material absent portion and including a tensile-force-ratio adjustment mechanism adjusting a tensile force ratio of an upstream active material absent portion tensile force applied to an upstream side and a downstream active material absent portion tensile force applied to a downstream side of an inter-roll active material absent portion held in a non-compressed state between a pair of press rolls in an active material absent portion of the strip-shaped electrode plate.

First claim

What is claimed is:

1 . A roll press apparatus configured to form a compressed strip-shaped electrode plate formed with a compressed active material layer, which is formed in a manner that a strip-shaped electrode plate is conveyed in a longitudinal direction to be roll-pressed so that an active material layer is compressed,
the strip-shaped electrode plate comprising:
an active material portion including a strip-shaped current collecting foil and the active material layer of a strip shape extending over the current collecting foil in the longitudinal direction of the current collecting foil, the active material portion of a strip shape extending in the longitudinal direction and including the active material layer in a thickness direction of the current collecting foil, and
an active material absent portion of a strip shape extending in the longitudinal direction and being arranged on a side of the active material portion in a width direction of the current collecting foil, the active material absent portion having no active material layer in the thickness direction and having a smaller thickness than the active material portion, wherein
the roll press apparatus includes:
a pair of press rolls placed in parallel with a roll gap formed therebetween; and
a tensile-force-ratio adjustment mechanism configured to adjust a tensile force ratio τd/τu of an upstream active material absent portion tensile force τu and a downstream active material absent portion tensile force τd to be within a range greater than or equal to 0.3 and less than or equal to 2.0, wherein the tensile-force-ratio adjustment mechanism includes one or more of an upstream-direction tensile roll or a downstream-direction tensile roll, in an inter-roll active material absent portion held with no compression by the pair of press rolls of the active material absent portion of the strip-shaped electrode plate.

2 . The roll press apparatus according to claim 1 , wherein the tensile-force-ratio adjustment mechanism includes the upstream-direction tensile roll, the upstream-direction tensile roll being configured to push a pre-press active material absent portion before roll-pressing of the active material absent portion of the strip-shaped electrode plate against any one of the pair of press rolls and pull the pre-press active material absent portion toward an upstream side to increase the upstream active material absent portion tensile force that is applied to the inter-roll active material absent portion.

3 . The roll press apparatus according to claim 1 , wherein the tensile-force-ratio adjustment mechanism includes the upstream-direction tensile roll, the upstream-direction tensile roll being configured to push a post-pressed active material portion of the compressed strip-shaped electrode plate after roll-pressing against any one of the pair of press rolls and pull the post-pressed active material portion toward the upstream side to reduce the downstream active material absent portion tensile force that is applied to the inter-roll active material absent portion.

4 . The roll press apparatus according to claim 1 , wherein the tensile-force-ratio adjustment mechanism includes the downstream-direction tensile roll, the downstream-direction tensile roll being configured to push a post-pressed active material portion of the compressed strip-shaped electrode plate after roll-pressing against any one of the pair of press rolls and pull the post-pressed active material portion toward a downstream side to reduce the downstream active material absent portion tensile force that is applied to the inter-roll active material absent portion.

5 . The roll press apparatus according to claim 2 , wherein the tensile-force-ratio adjustment mechanism includes the upstream-direction tensile roll, the upstream-direction tensile roll being configured to push the post-pressed active material portion of the compressed strip-shaped electrode plate after roll-pressing against any one of the pair of press rolls and pull the post-pressed active material portion toward the upstream side to reduce the downstream active material absent portion tensile force that is applied to the inter-roll active material absent portion.

6 . The roll press apparatus according to claim 2 , wherein the tensile-force-ratio adjustment mechanism includes the downstream-direction tensile roll, the downstream-direction tensile roll being configured to push the post-pressed active material portion of the compressed strip-shaped electrode plate after roll-pressing against any one of the pair of press rolls and pull the post-pressed active material portion toward a downstream side to reduce the downstream active material absent portion tensile force that is applied to the inter-roll active material absent portion.

Assignees

• Prime Planet Energy & Solutions Inc
• Toyota Motor Co Ltd
• Ono Roll Co Ltd

Inventors

• Haga Kengo
• Hirukawa Tomofumi
• Nakamura Kota
• Suzuki Tomoya
• Naito Hideji
• Enomoto Yoshihide
• Mori Shigeru
• Yanai Katsuhiko

Classifications

• H01M4/043

  involving compressing or compaction · CPC title

• B30B3/04

  co-operating with one another, e.g. with co-operating cones · CPC title

• B30B3/005

  Roll constructions · CPC title

• H01M4/0435

  Rolling or calendering · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title