Image forming system including sheet laminator and method of controlling power consumption

Patent metadata

Field	Value
Publication number	US-12474657-B2
Application number	US-202418632762-A
Country	US
Kind code	B2
Filing date	Apr 11, 2024
Priority date	Apr 13, 2023
Publication date	Nov 18, 2025
Grant date	Nov 18, 2025

Abstract

An image forming system includes an image forming apparatus, a sheet laminator, and circuitry. The sheet laminator performs a lamination processing on a two-ply sheet with a sheet, which is conveyed from the image forming apparatus and inserted between two sheets of the two-ply sheet. The circuitry performs a lamination print mode and a shift mode. In the lamination print mode, the sheet laminator performs the lamination processing on the sheet. In the shift mode, a power supply to the image forming apparatus starts and the power supply ends when the power supply reaches a first peak value and is stabilized during a first start-up period. Also, in the shift mode, the power supply to the sheet laminator starts and the power supply ends when the power supply reaches a second peak value and is stabilized during a second start-up period shifted from the first start-up period.

First claim

The invention claimed is:

1 . An image forming system comprising:
an image forming apparatus to print an image on a sheet; a sheet laminator including a heater to perform a lamination processing on a two-ply sheet with the sheet, which is conveyed from the image forming apparatus and inserted between two sheets of the two-ply sheet; and circuitry to:
calculate a power consumed by the image forming apparatus during a first start-up period and a power consumed by the sheet laminator during a second start-up period;
control a timing, based on the calculation result, of a later one of the first start-up period or the second start-up period and control, based on the calculation result, a power supply during the later one of the first start-up period or the second start-up period;
perform a lamination print mode to cause the sheet laminator to perform the lamination processing on the sheet printed and conveyed from the image forming apparatus; and
perform a shift mode to:
start a power supply to the image forming apparatus and control an end of the power supply when the power supply reaches a first peak value and is stabilized during the first start-up period; and
start the power supply to the sheet laminator and control an end of the power supply when the power supply reaches a second peak value and is stabilized during the second start-up period shifted from the first start-up period.

2 . The image forming system according to claim 1 ,
wherein the power supply includes a first power and a second power; wherein the circuitry is further configured, in the shift mode, to: control a sum of the first power and the second power to be smaller than a predetermined upper-limit value.

3 . The image forming system according to claim 1 ,
wherein the circuitry is configured to controls the first start-up period to be after the second start-up period in the shift mode.

4 . The image forming system according to claim 1 ,
wherein the circuitry is configured to control the first start-up period to be before the second start-up period in the shift mode.

5 . The image forming system according to claim 1 ,
wherein the circuitry is configured to cause the image forming apparatus to perform a normal print mode to: print the image on the sheet; and convey and eject the sheet, on which the image is printed, without performing the lamination processing, and the circuitry does not supply power to the sheet laminator and does not perform the shift mode in the normal print mode.

6 . The image forming system according to claim 1 , further comprising:
a first power supply configured to supply a first power to the image forming apparatus having a first rating capacity of a power consumption; and a second power supply configured to supply a second power to the sheet laminator having a second rating capacity of the power consumption different from the first rating capacity, wherein the circuitry is configured to control the image forming system to perform the lamination print mode without performing the shift mode, and wherein the power supply including the first power and the second power.

7 . The image forming system according to claim 1 ,
wherein the sheet laminator includes: a sheet separator configured to separate a portion of the two-ply sheet in which the two sheets are superposed one on another and bonded at a bonding portion of the two-ply sheet; and a sheet lamination device configured to heat the two-ply sheet in which the sheet is inserted between the two sheets of the two-ply sheet separated from each other, and the sheet separator is upstream from the sheet lamination device in a conveyance direction of the two-ply sheet from the image forming apparatus to the sheet laminator.

8 . An image forming method comprising:
printing an image on a sheet; calculating a power consumed by an image forming apparatus during a first start-up period and a power consumed by a sheet laminator during a second start-up period; controlling a timing based on the calculation result of a later one of the first start-up period or the second start-up period and controlling, based on the calculation result, a power supply during the later one of the first start-up period or the second start-up period; performing a lamination processing on a two-ply sheet with the sheet, which is inserted between two sheets of the two-ply sheet; performing a lamination print mode to perform the lamination processing on the sheet printed and conveyed; and performing a shift mode to: start the power supply to the printing and control an end of the power supply when the power supply reaches a first peak value and is stabilized during the first start-up period; and start the power supply to the lamination processing and control an end of the power supply when the power supply reaches a second peak value and is stabilized during the second start-up period shifted from the first start-up period.

9 . The image forming method according to claim 8 , in the shift mode, further comprising:
controlling a sum of a first power and a second power to be smaller than a predetermined upper-limit value, wherein the power supply includes the first power and the second power.

10 . The image forming method according to claim 8 ,
wherein the first start-up period is after the second start-up period in the shift mode.

11 . The image forming method according to claim 8 ,
wherein the first start-up period is before the second start-up period in the shift mode.

12 . The image forming method according to claim 8 , further comprising:
performing a normal print mode to: print the image on the sheet; and convey and eject the sheet, on which the image is printed, without performing the lamination processing, wherein the performing the normal print mode does not supply the power to the lamination processing and does not perform the shift mode in the normal print mode.

13 . The image forming method according to claim 8 , further comprising:
supplying a first power to the printing having a first rating capacity of a power consumption; and supplying a second power to the lamination processing having a second rating capacity of the power consumption different from the first rating capacity, wherein the performing the lamination print mode does not perform the shift mode, and wherein the power supply includes the first power and the second power.

14 . The image forming method according to claim 8 , further comprising:
separating a portion of the two-ply sheet in which the two sheets are superposed one on another and bonded at a bonding portion of the two-ply sheet; and heating the two-ply sheet in which the sheet is inserted between the two sheets separated from each other.

15 . The image forming system according to claim 2 , wherein the circuitry is configured to control the sum of the first power and the second power to be smaller than the predetermined upper-limit value during the later one of the first start-up period or the second start-up period and both the first power and the second power are non-zero.

16 . An image forming system comprising:
an image forming apparatus to print an image on a sheet, the image forming apparatus including a fixing device; a sheet laminator including a heater to perform a lamination processing on a two-ply sheet with the sheet, which is conveyed from the image forming apparatus and inserted between two sheets of the two-ply sheet; and circuitry to: perform a lamination print mode to cause the sheet laminator to perform the lamination processing o

Assignees

• Hayashi Yuuta
• Morooka Yukio
• Ohno Kizuku
• Yamamoto Yuusuke
• Ricoh Co Ltd

Inventors

• Hayashi Yuuta
• Morooka Yukio
• Ohno Kizuku
• Yamamoto Yuusuke

Classifications

• G03G2215/00801

  Coating device · CPC title

• G03G2215/00666

  Heating or drying device · CPC title

• G03G2215/004

  Separation device · CPC title

• G03G15/80

  Details relating to power supplies, circuits boards, electrical connections · CPC title

• B32B41/00

  Arrangements for controlling or monitoring lamination processes; Safety arrangements · CPC title