Bituminous membranes with biodegradable binder

Patent metadata

Field	Value
Publication number	US-12473674-B2
Application number	US-202118252538-A
Country	US
Kind code	B2
Filing date	Nov 9, 2021
Priority date	Nov 12, 2020
Publication date	Nov 18, 2025
Grant date	Nov 18, 2025

Abstract

Subject of the invention is a nonwoven, wherein the nonwoven fibers are organic polymer fibers, and wherein the nonwoven is consolidated with an aqueous binder, wherein the binder comprises protein and a polyphenolic compound from natural origin. Preferably, the nonwoven carrier is highly suitable for producing bituminous membranes. Subject of the invention are also uses, methods, bituminous membranes, binders and building materials, which are related to the nonwoven carrier.

First claim

The invention claimed is:

1 . A porous nonwoven for preparing membranes by impregnation of the nonwoven with bitumen, wherein all nonwoven fibers of the porous nonwoven are organic polymer fibers, wherein the nonwoven is consolidated with an aqueous binder, and wherein the binder comprises protein and a polyphenolic compound from natural origin.

2 . The nonwoven of claim 1 , wherein the protein is plant protein.

3 . The nonwoven of claim 1 , wherein the polyphenolic compound is a tannin, or
wherein the polyphenolic compound is a lignin.

4 . The nonwoven of claim 1 , wherein the binder comprises starch.

5 . The nonwoven of claim 1 , wherein the binder does not comprise a synthetic polymer.

6 . The nonwoven of claim 1 , wherein the binder comprises, based on the total solids of the aqueous binder,
5 to 80 wt. % protein, and 5 to 80 wt. % polyphenolic compound from natural origin, and 0 to 80 wt. % starch.

7 . The nonwoven of claim 1 , wherein the organic polymer fibers are synthetic fibers.

8 . The nonwoven of claim 1 , wherein the nonwoven comprises a reinforcement.

9 . The nonwoven of claim 2 , wherein the plant protein is soy protein.

10 . The nonwoven of claim 3 , wherein the tannin is a condensed tannin.

11 . The nonwoven of claim 4 , wherein the binder comprises starch in an amount of at least 5% wt. % of all solid binder components.

12 . The nonwoven of claim 7 , wherein the synthetic fibers are polyester fibers.

13 . The nonwoven of claim 8 , wherein the reinforcement is inorganic fibers or yarns.

14 . The nonwoven of claim 1 , wherein the void fraction of the nonwoven consolidated with the binder is between 60% and 95%.

15 . The nonwoven of claim 1 , wherein the base weight of the nonwoven without binder is from 50 to 500 g/m 2 .

16 . A bituminous membrane, comprising a nonwoven carrier of claim 1 .

17 . A roof, building material or building comprising a bituminous membrane according to claim 16 .

18 . A method for producing a nonwoven of claim 1 , comprising the steps of
(a) providing a nonwoven substrate, (b) impregnating the nonwoven substrate with the aqueous binder, and (c) consolidating the binder to obtain the nonwoven carrier.

19 . A method for producing a bituminous membrane, comprising the steps of
(A) providing a nonwoven of claim 1 as a nonwoven carrier, and (B) impregnating the nonwoven carrier with bitumen.

20 . A method for consolidating a porous nonwoven substrate and/or for improving the mechanical resistance of the porous nonwoven substrate and/or improving the dimensional stability of the porous nonwoven substrate at a temperature of at least 180° C., comprising impregnating the nonwoven substrate with an aqueous binder, wherein all the nonwoven fibers of the porous nonwoven are organic polymer fibers, and wherein the binder comprises protein and a polyphenolic compound from natural origin.

Assignees

• Freudenberg Performance Mat Gmbh & Co Kg
• Freudenberg Carl Kg

Inventors

• Bieser Arno
• Ellmer Katharina
• Villing-Falusi Sandra
• La Porta Antonio
• Assumma Luca

Classifications

• D10B2505/00

  Industrial · CPC title

• D10B2401/063

  high strength · CPC title

• D06M2200/10

  Repellency against liquids · CPC title

• D06M2101/32

  Polyesters · CPC title

• D06M13/07

  Aromatic hydrocarbons · CPC title