Hydrogen hybrid propulsion system

Patent metadata

Field	Value
Publication number	US-12472927-B2
Application number	US-202318341112-A
Country	US
Kind code	B2
Filing date	Jun 26, 2023
Priority date	Jun 26, 2023
Publication date	Nov 18, 2025
Grant date	Nov 18, 2025

Abstract

A hybrid propulsion system for a vehicle includes an internal combustion engine (ICE), a fuel cell, a hydrogen storage tank, a battery pack, an electric drive motor and a controller. The ICE has a first output that drives a generator, the generator providing a first output voltage. The fuel cell has a second output providing a second output voltage. The hydrogen storage tank is configured to store hydrogen and selectively and alternatively supply the hydrogen to both of the ICE and the fuel cell. The battery pack selectively and alternatively receives the first and second output voltage to charge the battery pack. The controller receives vehicle inputs and determines operational set points of the ICE and the fuel cell representative of an amount of the first and second output voltage to direct to the battery pack based on operating conditions.

First claim

What is claimed is:

1 . A hybrid propulsion system for a vehicle, the hybrid propulsion system comprising:
an internal combustion engine (ICE) having a first output that drives a generator, the generator providing a first output voltage; a fuel cell having a second output providing a second output voltage; a hydrogen storage tank configured to store hydrogen and selectively and alternatively supply the hydrogen to both of the ICE and the fuel cell; a battery pack that selectively and alternatively receives the first and second output voltage to charge the battery pack; an electric drive motor that receives power from the battery pack to drive a drive wheel of the vehicle to propel the vehicle; and a controller that receives vehicle inputs and determines operational set points of the ICE and the fuel cell representative of an amount of the first and second output voltages to direct to the battery pack based on operating conditions.

2 . The hybrid propulsion system of claim 1 , wherein the controller further comprises:
a hydrogen system optimization battery control module that determines an optimized battery output based on the operational set points of the ICE and the fuel cell.

3 . The hybrid propulsion system of claim 2 , wherein the operational set points of the ICE and the fuel cell are consistent with an amount of hydrogen delivered to the ICE and the fuel cell.

4 . The hybrid propulsion system of claim 3 , wherein the hydrogen system optimization battery control module receives a first input from a fuel cell efficiency algorithm that determines an optimal operating efficiency of the fuel cell based on the operating conditions.

5 . The hybrid propulsion system of claim 4 , wherein the operating conditions comprise fuel cell operating inputs including at least one of a fuel cell aftertreatment temperature input, a fuel cell temperature input, a fuel cell humidity input, and a balance of plant (BOP) load input.

6 . The hybrid propulsion system of claim 4 , wherein the hydrogen optimization battery control module receives a second input from an ICE efficiency algorithm that determines an optimal operating efficiency of the ICE based on the operating conditions.

7 . The hybrid propulsion system of claim 6 , wherein the operating conditions comprise ICE operating inputs including at least one of an ICE coolant temperature, an ICE intake air temperature input, an ICE oil temperature input, an ICE aftertreatment temperature input, and a fuel cell water output.

8 . The hybrid propulsion system of claim 7 , wherein the hydrogen optimization battery control module receives a third input from vehicle data input including at least one of a hydrogen tank pressure input of the storage tank, an ambient temperature input, an altitude input, a battery voltage input of the battery pack, a heating ventilation and air conditioning (HVAC) request input, a driving mode input, an advanced driver assistance system (ADAS) driving status and a hydrogen purity input, wherein the propulsion system optimized battery output is further based on the third input.

9 . The hybrid propulsion system of claim 8 , wherein the hydrogen optimization battery control module receives a fourth input from a hydrogen supervisory transient system control module, the fourth input based on inputs from a short term control module representative of short term driving conditions and a long term control module representative of long term driving conditions.

10 . The hybrid propulsion system of claim 9 , wherein the short term control module determines a vehicle demand energy based on at least one of a driver requested speed and a propulsion system load.

11 . The hybrid propulsion system of claim 10 , wherein the long term control module provides the input to the hydrogen optimization battery control module based on external geographical inputs comprising at least one of a jurisdiction input, a traffic input, a grade input, and a GPS trip planner input.

12 . A method of operating a hybrid propulsion system for a vehicle, the hybrid propulsion system including an internal combustion engine (ICE) and a fuel cell, the ICE having a first output that drives a generator, the generator providing a first output voltage to a battery pack, the fuel cell having a second output providing a second output voltage to the battery pack, the method comprising:
determining an optimal operating efficiency of the fuel cell based on operating conditions; determining an optimal operating efficiency of the ICE based on operating conditions; receiving, at a hydrogen system optimization battery control module, the optimal operating efficiencies of the fuel cell and the ICE and determining an optimized battery output including operational set points of the fuel cell and the ICE based on the optimal operating efficiencies of the fuel cell and the ICE; and operating, selectively and alternatively, the fuel cell and the ICE based on the operational set points of the fuel cell and the ICE.

13 . The method of claim 12 , wherein the operational set points of the ICE and the fuel cell are consistent with an amount of hydrogen delivered to the ICE and the fuel cell.

14 . The method of claim 13 , wherein the operating conditions comprise fuel cell operating inputs including at least one of a fuel cell aftertreatment temperature input, a fuel cell temperature input, a fuel cell humidity input, and a balance of plant (BOP) load input.

15 . The method of claim 14 , wherein the operating conditions comprise ICE operating inputs including at least one of an ICE coolant temperature, an ICE intake air temperature input, an ICE oil temperature input, an ICE aftertreatment temperature input, and a fuel cell water output.

16 . The method of claim 15 , wherein the hydrogen optimization battery control module receives a vehicle data input including at least one of a hydrogen tank pressure input of the storage tank, an ambient temperature input, an altitude input, a battery voltage input of the battery pack, a heating ventilation and air conditioning (HVAC) request input, a driving mode input, an advanced driver assistance system (ADAS) driving status and a hydrogen purity input.

Assignees

• Fca Us Llc

Inventors

• Daley James J
• Musu Ettore
• Hutchings Justin
• Reese Ii Ronald A
• Santoso Halim G

Classifications

• Y02T10/70

  Energy storage systems for electromobility, e.g. batteries · CPC title

• B60W20/15

  Control strategies specially adapted for achieving a particular effect · CPC title

• B60W2510/244

  Charge state · CPC title

• B60W2555/20

  Ambient conditions, e.g. wind or rain · CPC title

• B60W2510/285

  Temperature · CPC title