Anchors and skirts to reduce part warping

Patent metadata

Field	Value
Publication number	US-12472695-B2
Application number	US-202318225321-A
Country	US
Kind code	B2
Filing date	Jul 24, 2023
Priority date	Jul 25, 2022
Publication date	Nov 18, 2025
Grant date	Nov 18, 2025

Abstract

Methods of reducing warping of a printed part are disclosed. The method includes depositing a raft comprising a first printable material onto a build platen of a three-dimensional printer. The method includes depositing a support material comprising a second printable material onto the raft. The method further includes depositing an anchor comprising one or more anchor shells of the first printable material onto the raft. The anchor is deposited within the support material. The method further includes printing a part made from the first material above the support material. The securing the part to the anchor by depositing one or more skirt shells comprising the first printable material about the periphery of the part and onto the anchor. The anchor has substantially the same shape as the part.

First claim

What is claimed is:

1 . A method of reducing warping of a printed part, comprising:
depositing a raft comprising a first printable material onto a build platen of a three-dimensional printer; depositing a support material comprising a second printable material onto the raft; depositing an anchor comprising one or more anchor shells of the first printable material onto the raft, the anchor being deposited within the support material; printing a part comprising the first printable material above the support material; and securing the part to the anchor by depositing one or more skirt shells comprising the first printable material about a periphery of the part and onto the anchor.

2 . The method of claim 1 , wherein the anchor has substantially the same shape as the periphery of the part.

3 . The method of claim 1 , wherein the first printable material is different than the second printable material.

4 . The method of claim 1 , wherein the raft has at least one linear dimension greater than that of the support material.

5 . The method of claim 4 , wherein a number of brim shells that comprise a periphery of the raft is at least two.

6 . The method of claim 1 , wherein the support material has at least one linear dimension greater than that of the part.

7 . The method of claim 1 , wherein a height of the anchor is substantially the same as that of the support material.

8 . The method of claim 1 , wherein a number of the one or more anchor shells is between 2 to 6.

9 . The method of claim 8 , wherein a thickness for each of the one or more anchor shells is between 0.1 mm and 1.0 mm.

10 . The method of claim 8 , wherein an offset for each of the one or more anchor shells is between 0.1 mm and 1.0 mm.

11 . The method of claim 1 , wherein the one or more skirt shells are deposited about the periphery of the part completely.

12 . The method of claim 1 , wherein a number of the one or more skirt shells is between 2 to 6.

13 . The method of claim 12 , wherein an offset for each of the one or more skirt shells is between 0.1 mm and 1.0 mm.

14 . The method of claim 12 , wherein a thickness for each of the one or more skirt shells is between 0.1 mm and 1.0 mm.

15 . The method of claim 1 , wherein one or both of the one or more anchor shells and the one or more skirt shells have a same fill pattern.

16 . The method of claim 1 , wherein one or both of the one or more anchor shells and the one or more skirt shells have a different fill pattern.

17 . The method of claim 1 , further comprising depositing a release material onto one or more of the raft, the support material, and the anchor.

18 . The method of claim 17 , wherein the release material comprises a ceramic, a wax, a polymer, or a combination thereof.

19 . The method of claim 1 , wherein the first printable material is polyetherimide (PEI).

20 . The method of claim 1 , wherein the second printable material comprises a material that resists adherence to the first printable material.

Assignees

• Markforged Inc

Inventors

• Kalweit Nicholas
• Walsh Corey Hazeltine
• Davis Harrison
• Rodrigues Vinay Francis
• Despopoulos Agamemnon

Classifications

• B33Y10/00 Primary

  Processes of additive manufacturing · CPC title

• B29K2079/085

  Thermoplastic polyimides, e.g. polyesterimides, PEI, i.e. polyetherimides, or polyamideimides; Derivatives thereof · CPC title

• B33Y70/00

  Materials specially adapted for additive manufacturing · CPC title

• B29C64/40 Primary

  Structures for supporting 3D objects during manufacture and intended to be sacrificed after completion thereof · CPC title

• B29C64/118

  using filamentary material being melted, e.g. fused deposition modelling [FDM] · CPC title