Automated two-component resin mixing and dispensing system

Patent metadata

Field	Value
Publication number	US-12472530-B2
Application number	US-202418598734-A
Country	US
Kind code	B2
Filing date	Mar 7, 2024
Priority date	Aug 26, 2018
Publication date	Nov 18, 2025
Grant date	Nov 18, 2025

Abstract

According to some embodiments, a system and method for dispensing a floor coating in a specified ratio of multiple components is disclosed. The system and method may set and maintain a desired ratio of the multiple components by controlling, with a controller, a drive rate of respective pumps configured for propelling the components from a reservoir to a mixer or a dispenser. The controller may be responsive to at least one of a measured actual drive rate, an environmental condition, an actual usage of each component, and an operational parameter of the system, for adjusting a drive rate of the respective pumps to compensate for discrepancies that may affect the ratio of the multiple components.

First claim

What is claimed is:

1 . A multi-component coating dispensing system, comprising:
a first pump in fluid communication with a first reservoir containing a first coating component, the first pump configured for propelling at a first specified drive rate the first coating component received at an inlet of the first pump; a second pump in fluid communication with a second reservoir containing a second coating component, the second pump configured for propelling at a second specified drive rate the second coating component received at an inlet of the second pump; a controller configured for determining the first specified drive rate and the second specified drive rate based at least in part on providing from the first pump and the second pump a desired ratio of the first coating component to the second coating component; a dispenser outlet for dispensing the first coating component and the second coating component in the desired ratio; and, a usage tracker configured for providing to the controller actual usage data for the first coating component and the second coating component, wherein the controller is configured for comparing the actual usage data to a corresponding calculated usage for the first coating component and the second coating component, and the controller is configured for at least one of determining an adjusted drive rate for at least one of the first pump and the second pump for providing to the dispenser outlet the desired ratio of the first fluid component to the second fluid component, and preventing the dispenser outlet from dispensing, based at least in part on comparing the actual usage data to the corresponding calculated usage for the first coating component and the second coating component.

2 . The system of claim 1 , further comprising a portable deck, wherein the first pump, the first reservoir, the second pump, and the second reservoir are supported on the portable deck such that the first pump, the first reservoir, the second pump, and the second reservoir are together portable to different locations.

3 . The system of claim 1 , wherein at least one of the first reservoir and the second reservoir are positioned respectively below the first pump and the second pump, and the corresponding first coating component and second coating component are drawn respectively from the first reservoir and the second reservoir by action of the respective pump.

4 . The system of claim 1 , wherein at least one of the first reservoir and the second reservoir are positioned respectively above the first pump and the second pump, and the corresponding first coating component and second coating component are delivered respectively to the inlet of the first pump and the second pump at least in part by gravity.

5 . The system of claim 1 , wherein the first pump and the second pump respectively propel the first coating component and the second coating component in the desired ratio to a mixer.

6 . The system of claim 5 , wherein the mixer is configured for mixing the first coating component and the second coating component in the desired ratio and dispensing a mixture of the first coating component and the second coating component in the desired ratio.

7 . The system of claim 1 , wherein
the first pump is configured for providing a first actual drive rate to the controller and the second pump is configured for providing a second actual drive rate to the controller, the controller is configured for comparing the first actual drive rate to the first specified drive rate and the second actual drive rate to the second specified drive rate, and the controller is configured for at least one of determining an adjusted drive rate for at least one of the first pump and the second pump for providing the desired ratio of the first fluid component to the second fluid component, and preventing the dispenser from dispensing, based at least in part on comparing the first actual drive rate to the first specified drive rate and the second actual drive rate to the second specified drive rate.

8 . The system of claim 1 , further comprising
an environmental sensor configured for providing to the controller environmental data regarding at least one environmental condition, wherein
the controller is configured for at least one of determining an adjusted drive rate for at least one of the first pump and the second pump for providing to the dispenser outlet the desired ratio of the first fluid component to the second fluid component, and preventing the dispenser outlet from dispensing, based at least in part on the environmental data.

9 . The system of claim 1 , further comprising
an operational sensor configured for providing to the controller operational data for at least one operational aspect of the system, wherein the controller is configured for comparing the operational data to a corresponding predetermined operational parameter for the operational aspect, and the controller is configured for at least one of determining an adjusted drive rate for at least one of the first pump and the second pump for providing to the dispenser outlet the desired ratio of the first fluid component to the second fluid component, and preventing the dispenser outlet from dispensing, based at least in part on comparing the operational data to a corresponding predetermined operational parameter for the operational aspect.

10 . The system of claim 1 , wherein the controller includes at least one of a processor and a memory, and the controller is configured for at least one of storing data, reporting data, and analyzing data regarding at least one of drive rates, environmental conditions, usage of mixing components, and operational parameters of the system.

11 . A method for dispensing a multi-component coating, comprising:
setting, with a controller, a first specified drive rate for a first pump and a second specified drive rate for a second pump; placing a first reservoir containing a first coating component in fluid communication with the first pump and a second reservoir containing a second coating component in fluid communication with the second pump; propelling at the first specified drive rate the first coating component received at an inlet of the first pump; propelling at the second specified drive rate the second coating component received at an inlet of the second pump, wherein setting the first specified drive rate and the second specified drive rate is based at least in part on providing from the first pump and the second pump a desired ratio of the first coating component to the second coating component; propelling the first coating component and the second coating component in the desired ratio to a dispenser outlet for dispensing the first coating component and the second coating component in the desired ratio; transmitting to the controller, from a usage tracker, actual usage data regarding actual usage for the first coating component and the second coating component; comparing, with the controller, the actual usage to a corresponding calculated usage for the first coating component and the second coating component; and, at least one of adjusting, via the controller, at least one of the specified drive rate for the first pump and the specified drive rate for the second pump, thereby changing the corresponding first actual drive rate and second actual drive rate for providing the desired ratio of the first fluid component to the second fluid component, based on a discrepancy between the respective actual usage and calculated usage, and preventing, via the controller, the dispenser outlet from dispensing, if the discrepancy is outside of a predetermined range.

Assignees

• Swimc Llc

Inventors

• Smith Kyle Sanford
• Bhamidipati Murty Venkata
• Hughes David Royston
• Smith Robert S
• Ferris Peter V
• Allen Daniel R
• Sperry Charles R
• Kroll David M

Classifications

• B01F35/8311

  with means for controlling the motor driving the pumps or the other dispensing mechanisms · CPC title

• B01F33/5023

  the vehicle being a trailer which is hand moved or coupled to self-propelling vehicles · CPC title

• B01F25/4314

  with helical baffles · CPC title

• B01F23/45

  using flow mixing · CPC title

• B05C11/1036 Primary

  Means for supplying a selected one of a plurality of liquids or other fluent materials, or several in selected proportions, to the applying apparatus · CPC title