Determining calcification in a household appliance

Patent metadata

Field	Value
Publication number	US-12467891-B2
Application number	US-202318308707-A
Country	US
Kind code	B2
Filing date	Apr 28, 2023
Priority date	May 17, 2022
Publication date	Nov 11, 2025
Grant date	Nov 11, 2025

Abstract

A method of determining calcification of at least a portion of a water heating assembly in a home appliance having a treating chamber. The method includes supplying heated water to the treating chamber via the water heating assembly. The water heating assembly includes a heating element that is selectively energized. A number of thermostat trips are sensed during at least a portion of a cycle of operation. A water temperature value indicative of a water temperature can be sensed. A calcification level of the heating element or the at least a portion of the water heating assembly can be determined based on the number of thermostat trips and the water temperature value.

First claim

What is claimed is:

1 . A method of determining calcification of at least a portion of a water heating assembly in a home appliance having a treating chamber, the method comprising:
supplying heated water to the treating chamber according to a cycle of operation by operating a pump to flow water through the water heating assembly to the treating chamber, and selectively energizing a heating element of the water heating assembly according to a thermostat to heat the water as it flows through the water heating assembly; sensing a number of thermostat trips during at least a portion of the cycle of operation; sensing a water temperature value indicative of a water temperature of the heated water corresponding to at least one of the thermostat trips; and determining a calcification level of the water heating assembly based on the number of thermostat trips and the water temperature value.

2 . The method of claim 1 , further comprising providing a calcification output based on the determined calcification level of the heating element or a portion of the water heating assembly.

3 . The method of claim 2 , wherein the providing the calcification output comprises displaying the calcification output on a user interface of the home appliance.

4 . The method of claim 3 , wherein the displaying the calcification output includes an indictor indicative of a decalcification cycle.

5 . The method of claim 4 , wherein the displaying the calcification output indicative of the decalcification cycle comprises disabling other cycles of operation until the decalcification cycle is selected at the user interface.

6 . The method of claim 3 , wherein the providing the calcification output on the user interface comprises displaying an indicator indicative of adding salt to a water softener.

7 . The method of claim 1 , wherein the determining the calcification level comprises comparing the number of thermostat trips to a threshold value.

8 . The method of claim 1 , wherein the sensing the water temperature value comprises sensing the water temperature for the at least one of the thermostat trips and comparing the water temperature for the at least one thermostat trip to a water temperature threshold.

9 . The method of claim 1 , wherein the sensing the water temperature value comprises sensing the water temperature for the at least one of the thermostat trips.

10 . The method of claim 9 , wherein the determining the calcification level comprises determining when the sensed water temperature of a first thermostat trip satisfies a water temperature threshold.

11 . The method of claim 1 , further comprising determining water volume supplied to the water heating assembly.

12 . The method of claim 11 , wherein the determining the water volume further includes comparing the determined water volume to a water volume threshold, wherein when the water volume threshold value is met, subtracting from the number of thermostat trips the thermostat trips detected when insufficient water is supplied to the water heating assembly.

13 . The method of claim 12 , wherein the determining the water volume comprises sensing at least one characteristic of electricity supplied to a motor of the pump.

14 . The method of claim 1 , wherein the determining the level of calcification includes disabling other cycles of operation until a decalcification cycle is selected.

15 . The method of claim 1 , wherein the determining the level of calcification includes determining the calcification level as a number value between 1-4 and displaying a calcification output as the calcification level number value.

16 . A method of determining calcification of a heating element of a water heating assembly in a home appliance having a treating chamber, the method comprising:
supplying heated water to the treating chamber according to a cycle of operation by operating a pump to flow water through the water heating assembly to the treating chamber, and selectively energizing the heating element of the water heating assembly according to a thermostat to heat the water as it flows through the water heating assembly; sensing a number of thermostat trips during the cycle of operation; sensing a water temperature value indicative of a water temperature of the heated water corresponding to a first thermostat trip; and determining calcification of a portion of the water heating assembly when the number of thermostat trips satisfies a thermostat trip threshold and the water temperature value satisfies a water temperature threshold.

17 . The method of claim 16 , wherein the number of thermostat trips excludes thermostat trips when insufficient water is supplied to the water heating assembly.

18 . The method of claim 17 , wherein determining when insufficient water is supplied to the water heating assembly comprises sensing at least one characteristic of electricity supplied to a motor of the pump.

19 . The method of claim 16 , further comprising providing a calcification output indicating the determination of calcification.

20 . The method of claim 19 , wherein the providing the calcification output comprises providing the calcification output on a user interface of the home appliance, wherein the user interface displays an indictor indicative of a decalcification cycle or an indicator indicative of adding salt to a water softener.

Assignees

• Whirlpool Co

Inventors

• Jakubowski Piotr Stanislaw
• Barczyk Wojciech Andrzej
• Kochanowska Joanna Elzbieta

Classifications

• F24H9/0042

  Cleaning arrangements · CPC title

• F24H15/395

  Information to users, e.g. alarms · CPC title

• F24H15/219

  after heating · CPC title

• F24H15/104

  Inspection; Diagnosis; Trial operation · CPC title

• F24H15/288

  Accumulation of deposits, e.g. lime or scale · CPC title