Optical encoder with a beam-shaping element

Patent metadata

Field	Value
Publication number	US-12467772-B2
Application number	US-202318500545-A
Country	US
Kind code	B2
Filing date	Nov 2, 2023
Priority date	Nov 24, 2022
Publication date	Nov 11, 2025
Grant date	Nov 11, 2025

Abstract

An optical encoder includes: a scale having a scale grating; a light source that emits light; and a light-receiving device that receives light that has passed through the scale. The optical encoder also has a shielding plate that shapes the beam shape, which is the shape of the light emitted from the light source. The shielding plate is disposed between the light source and the scale and defines the beam shape such that the shape of a long-length contour portion and the shape of a long-length side section have no correlation with each other. The long-length contour portion is a portion extending in the measurement direction at the contour of the beam shape of the light emitted to the light-receiving device via the scale, and the long-length side section is a section extending in the measurement direction at the contour of the light-receiving device.

First claim

What is claimed is:

1 . An optical encoder, comprising: a scale having a scale grating arranged with a predetermined period along a measurement direction; a light source that emits light toward the scale; and light-receiving means that has a light-receiving area, the light-receiving area having multiple light-receiving elements arranged with a predetermined period in the measurement direction, and receiving light that has passed through the scale, wherein:
the optical encoder comprises a beam-shaping element that shapes the beam shape, which is the shape of the light emitted from the light source, wherein the beam-shaping element is a single opening disposed between the light source and the scale, and the beam-shaping element defines the beam shape such that a shape of a long-length contour portion and a shape of a long-length side section have no correlation with each other, wherein the long-length contour portion is a portion of the beam shape extending in the measurement direction at a contour of the beam shape of the light from the light source to be emitted to the light-receiving means via the scale, and the long-length side section is a section of the light-receiving area extending in the measurement direction at a contour of the light-receiving area, the beam-shaping element includes a beam-shaping part with edges having predetermined shapes; and the predetermined shape of an edge of the beam-shaping part defining the long-length contour portion includes multiple circular arcs with a common radius.

2 . The optical encoder according to claim 1 , wherein the shape of the long-length side section is linear.

3 . The optical encoder according to claim 1 wherein the shape of the edge of the beam-shaping part is a circular arc with the radius, the edge defining a short-length contour portion,
wherein the short-length contour portion is a portion of the beam shape extending in a direction orthogonal to the measurement direction at the contour of the beam shape.

4 . The optical encoder according to claim 1 , wherein an index grating is provided between the scale and the light-receiving means, wherein the index grating has a grating arranged with a predetermined period.

5 . The optical encoder according to claim 1 , wherein a lens is provided between the scale and the light-receiving means, wherein the lens collects light that has passed through the scale and images the light on the light-receiving means.

6 . The optical encoder according to claim 1 , wherein the light emitted from the light source is laser light.

Assignees

• Mitutoyo Corp

Inventors

• Kimura Akihide
• Ono Kimitoshi
• Koyatsu Keitaro

Classifications

• G01D5/34715 Primary

  Scale reading or illumination devices · CPC title

• G01D5/3473

  Circular or rotary encoders · CPC title

• G01D5/38 Primary

  by diffraction gratings · CPC title

• G01D5/26

  characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light · CPC title

• G01D5/34707 Primary

  Scales; Discs, e.g. fixation, fabrication, compensation · CPC title