Dielectric drying method and dielectric drying device for ceramic formed bodies, and method for producing ceramic structures

Patent metadata

Field	Value
Publication number	US-12467685-B2
Application number	US-202117304884-A
Country	US
Kind code	B2
Filing date	Jun 28, 2021
Priority date	Sep 10, 2020
Publication date	Nov 11, 2025
Grant date	Nov 11, 2025

Abstract

A dielectric drying method for ceramic formed bodies includes drying a plurality of ceramic formed bodies placed side by side in an arrangement direction Y perpendicular to a conveying direction X on an upper surface of a drying table by conveying the ceramic formed bodies between electrodes of an upper electrode and a lower electrode, and applying a high frequency between the electrodes. The upper electrode includes: a central region; and two end regions between which the central region is located, in the arrangement direction Y. The central region has a flat surface portion parallel to an upper end surface of the ceramic formed body. Each of the two end regions has an inclined portion inclined toward the lower electrode side.

First claim

The invention claimed is:

1 . A dielectric drying method for ceramic formed bodies, the method comprising drying a plurality of ceramic formed bodies placed side by side in an arrangement direction Y perpendicular to a conveying direction X on an upper surface of a drying table by conveying the ceramic formed bodies between electrodes of an upper electrode and a lower electrode, and applying a high frequency between the electrodes,
wherein the upper electrode comprises: a central region; and two end regions between which the central region is located, in the arrangement direction Y; wherein the central region has a flat surface portion parallel to an upper end surface of the ceramic formed body, wherein each of the two end regions has an inclined portion inclined toward the lower electrode side; and wherein a ratio L2/L1 is from 0 to 1.70, in which L1 is a shortest distance between the central region and the ceramic formed body, and L2 is a shortest distance between each end of the two end regions and the ceramic formed body.

2 . The dielectric drying method for ceramic formed bodies according to claim 1 , wherein an inclination starting point of each of the two end regions is located at the same position as an outer end of each of the ceramic formed bodies at both ends, or is located outside the outer end, in the arrangement direction Y.

3 . The dielectric drying method for ceramic formed bodies according to claim 1 , wherein auxiliary electrodes are placed on upper end surfaces of the ceramic formed bodies, and wherein the L1 is the shortest distance between the central region and the auxiliary electrode, and the L2 is the shortest distance between each end of the two end regions and the auxiliary electrode.

4 . The dielectric drying method for ceramic formed bodies according to claim 3 , wherein the inclination starting point of each of the two end regions is located at the same position as an outer end of each of the auxiliary electrodes at both ends, or is located outside the outer end, in the arrangement direction Y.

5 . The dielectric drying method for ceramic formed bodies according to claim 1 , wherein the ratio L2/L1 is from 0 to 0.70.

6 . The dielectric drying method for ceramic formed bodies according to claim 1 , wherein an inclination angle of each of the two end regions with respect to a flat portion of the central region is from 30 to 90°.

7 . The dielectric drying method for ceramic formed bodies according to claim 1 , wherein, in a vertical direction Z, a shortest distance L3 between each end of the two end regions and the ceramic formed body or the auxiliary electrode when the auxiliary electrodes are placed is from −50 to 50 mm.

8 . The dielectric drying method for ceramic formed bodies according to claim 1 , wherein each of the ceramic formed bodies has a water content of from 1 to 60%.

9 . The dielectric drying method for ceramic formed bodies according to claim 1 , wherein the ceramic formed bodies are honeycomb formed bodies, each of the honeycomb formed bodies comprising partition walls that define a plurality of cells each extending from a first end face to a second end face.

10 . A method for producing ceramic structures, comprising the dielectric drying method for the ceramic formed bodies according to claim 1 .

11 . A dielectric drying device for ceramic formed bodies, the device comprising:
an upper electrode; a lower electrode; and a conveying unit capable of conveying a plurality of ceramic formed bodies between electrodes of the upper electrode and the lower electrode, the ceramic formed bodies being placed side by side in an arrangement direction Y perpendicular to a conveying direction X on an upper surface of a drying table, wherein the upper electrode comprises: a central region; and two end regions between which the central region is located, in the arrangement direction Y; wherein the central region has a flat surface portion parallel to an upper end surface of the ceramic formed body, wherein each of the two end regions has an inclined portion inclined toward the lower electrode side; and wherein a ratio L2/L1 is from 0 to 1.70, in which L1 is a shortest distance between the central region and the ceramic formed body, and L2 is a shortest distance between each end of the two end regions and the ceramic formed body.

12 . The dielectric drying device according to claim 11 , wherein an inclination starting point of each of the two end regions is located at the same position as an outer end of each of the ceramic formed bodies at both ends, or is located outside the outer end, in the arrangement direction Y.

13 . The dielectric drying device according to claim 11 , wherein auxiliary electrodes are placed on upper end surfaces of the ceramic formed bodies, and wherein the L1 is the shortest distance between the central region and the auxiliary electrode, and the L2 is the shortest distance between each end of the two end regions and the auxiliary electrode.

14 . The dielectric drying device according to claim 13 , wherein the inclination starting point of each of the two end regions is located at the same position as an outer end of each of the auxiliary electrodes at both ends, or is located outside the outer end, in the arrangement direction Y.

15 . The dielectric drying device according to claim 11 , wherein the ratio L2/L1 is from 0 to 0.70.

16 . The dielectric drying device according to claim 11 , wherein an inclination angle of each of the two end regions with respect to a flat portion of the central region is from 30 to 90°.

17 . The dielectric drying device according to claim 11 , wherein, in a vertical direction Z, a shortest distance L3 between each end of the two end regions and the ceramic formed body or the auxiliary electrode when the auxiliary electrodes are placed is from −50 to 50 mm.

Assignees

• Ngk Insulators Ltd

Inventors

• Fuma Yoshimasa
• Tajima Yuichi
• Kondo Yoshimasa
• Okumura Kensuke

Classifications

• B28B11/243 Primary

  Setting, e.g. drying, dehydrating or firing ceramic articles (B28B11/242 takes precedence) · CPC title

• F26B25/20

  Rollers (F26B25/06, {F26B13/14} take precedence) · CPC title

• F26B2210/02

  Ceramic articles or ceramic semi-finished articles · CPC title

• F26B15/18

  the objects or batches of materials being carried by endless belts · CPC title

• F26B3/34 Primary

  by using electrical effects · CPC title