Gas furnace and air conditioner having the same

Patent metadata

Field	Value
Publication number	US-12467660-B2
Application number	US-202217978567-A
Country	US
Kind code	B2
Filing date	Nov 1, 2022
Priority date	Nov 5, 2021
Publication date	Nov 11, 2025
Grant date	Nov 11, 2025

Abstract

Disclosed are a gas furnace and an air conditioner having the same. The gas furnace includes: a burner for burning fuel; a manifold providing the fuel to an entry of the burner; a heat exchanger spaced apart from an exit of the burner and providing a passage for combustion gas generated by the burner; an inducer for causing a fluid to flow through the burner and the heat exchanger; a blower for causing a flow of air passing around the heat exchanger; and an air shutter positioned between the manifold and the entry of the burner. The air shutter includes: a housing having an inner space that communicates with the manifold and the entry of the burner; and a primary hole formed to penetrate the housing and able to be opened and closed.

First claim

What is claimed is:

1 . A gas furnace, comprising:
at least one burner configured to burn fuel; a manifold that provides the fuel to an entry of the at least one burner; a heat exchanger spaced apart from an exit of the at least one burner and that provides a passage for combustion gas generated by the at least one burner; an inducer configured to cause a flow of a fluid passing through the at least one burner and the heat exchanger; a blower configured to cause a flow of air passing around the heat exchanger; and an air shutter positioned between the manifold and the entry of the at least one burner, wherein the air shutter comprises:
at least one housing having an inner space that communicates with the manifold and the entry of the at least one burner; and
at least one primary hole formed to penetrate the at least one housing and able to be opened and closed.

2 . The gas furnace of claim 1 , further comprising:
at least one nozzle having a first side coupled to the manifold and a second side coupled to the at least one housing, wherein the at least one nozzle faces the entry of the at least one burner, and wherein the at least one primary hole is positioned between the at least one nozzle and the entry of the at least one burner.

3 . The gas furnace of claim 2 , wherein the at least one burner comprises a plurality of burners spaced apart from each other, wherein the at least one housing extends in a direction in which the plurality of burners is spaced apart from each other, and wherein the at least one primary hole comprises a plurality of primary holes spaced apart from each other in a longitudinal direction of the at least one housing.

4 . The gas furnace of claim 3 , wherein the plurality of primary holes is simultaneously opened or closed.

5 . The gas furnace of claim 4 , wherein the plurality of primary holes comprises a plurality of lower holes formed to penetrate a first side of the at least one housing and provided in a number equal to a number of the plurality of burners, and wherein the air shutter further comprises a first rack coupled to the first side of the at least one housing to be movable in the longitudinal direction of the at least one housing, the first rack having a plurality of first holes that is formed to penetrate the first rack and spaced apart from each other at intervals identical to an interval between the plurality of lower holes.

6 . The gas furnace of claim 5 , wherein the plurality of primary holes further comprises a plurality of upper holes formed to penetrate a second side of the at least one housing and facing the plurality of lower holes, and wherein the air shutter further comprises a second rack coupled to the second side of the at least one housing to be movable in the longitudinal direction of the at least one housing, the second rack having a plurality of second holes that is formed to penetrate the second rack and spaced apart from each other at intervals identical to intervals between the plurality of upper holes.

7 . The gas furnace of claim 6 , wherein the first rack and the second rack are movably coupled to an inside of the at least one housing, wherein the air shutter further comprises:
a rotary motor located outside of the at least one housing and having a rotational shaft that penetrates the at least one housing; and a pinion fixed to the rotational shaft of the rotary motor and engaged with the first rack and the second rack at a position between the first rack and the second rack, and wherein the pinion is rotatable in a first rotational direction or in a second rotational direction that is opposite to the first rotational direction.

8 . The gas furnace of claim 7 , wherein a length of the first rack is greater than a length of the second rack, and wherein a number of the plurality of first holes is greater than a number of the plurality of second holes.

9 . The gas furnace of claim 7 , wherein the pinion is rotatable stepwise.

10 . The gas furnace of claim 7 , further comprising:
a fuel valve that provides the fuel to the manifold; and a controller configured to control the rotary motor, the fuel valve, and the inducer, wherein the controller is configured to:
in response to a required load being greater than a first load but less than a maximum load, control the rotary motor so as to fully open the plurality of lower holes and the plurality of upper holes; and
control an opening degree of the fuel valve and a revolution per minute (RPM) of the inducer.

11 . The gas furnace of claim 10 , wherein the controller is further configured to:
in response to the required load being less than or equal to the first load, control the rotary motor so as to fully close at the plurality of lower holes and the plurality of upper holes; and control the opening degree of the fuel valve and the revolution per minute (RPM) of the inducer to correspond to the required load.

12 . The gas furnace of claim 10 , wherein the controller is further configured to:
in response to the required load being greater than a second load but less than the first load, control the rotary motor so as to partially open the plurality of lower holes and the plurality of upper holes; and control the opening degree of the fuel valve and the revolution per minute (RPM) of the inducer.

13 . The gas furnace of claim 12 , wherein the controller is further configured to:
in response to the required load being less than or equal to the second load, control the rotary motor so as to fully close the plurality of lower holes and the plurality of upper holes; and control the opening degree of the fuel valve and the revolution per minute (RPM) of the inducer to correspond to the required load.

14 . The gas furnace of claim 4 , wherein the at least one housing comprises:
a first housing opened upward; and a second housing opened downward and detachably coupled to the first housing, wherein the gas furnace further comprises:
a first shell that extends along the first housing and coupled to one side of the first housing, the first shell having a plurality of lower portions that is formed by being pressed from an upper surface of the first shell and spaced apart from each other in a longitudinal direction of the first shell; and
a second shell that extends along the second housing and coupled to one side of the second housing, the second shell having a plurality of upper portions that is formed by being pressed upward from a lower surface of the second shell, spaced apart from each other in a longitudinal direction of the second shell, and faces the plurality of lower portions, and wherein the plurality of burners comprises the plurality of lower portions and the plurality of upper portions.

15 . The gas furnace of claim 14 , wherein the first shell further comprises a first flange that is a portion of the first shell other than the plurality of lower portions, wherein the second shell further comprises a second flange that is a portion of the second shell other than the plurality of upper portions and detachably coupled to the first flange, wherein a flame propagation port is formed in a portion between the first flange and the second flange positioned between the plurality of burners, and wherein the gas furnace further comprises:
an igniter adjacent to an exit of a burner positioned at a first end of the plurality of burners; and a flame detector adjacent to an exit of a burner positioned at a second end of the plurality of burners.

16 . The gas furnace of claim 14 , wherein each of the plurality of burners comprises:
a ventur

Assignees

• Lg Electronics Inc

Inventors

• Park Janghee
• Jeong Yongki
• Lee Jinwoo

Classifications

• F24H15/305

  Control of valves (of heat pumps F24H15/385, F24H15/39) · CPC title

• F23N2237/02

  two or more burners · CPC title

• F24H2210/00

  Burner and heat exchanger are integrated · CPC title

• F23N1/005

  using electrical or electromechanical means (F23N1/04 - F23N1/10 take precedence) · CPC title

• F24F2013/205

  Mounting a ventilator fan therein · CPC title