Fairings for mobile downhole tools in producing wells

Patent metadata

Field	Value
Publication number	US-12467321-B1
Application number	US-202418990073-A
Country	US
Kind code	B1
Filing date	Dec 20, 2024
Priority date	Dec 20, 2024
Publication date	Nov 11, 2025
Grant date	Nov 11, 2025

Abstract

Mobile downhole tools with fairings and methods of using the same. A mobile downhole tool is introduced into a wellbore. The mobile downhole tool has a housing with a thickness sufficient to support a pressure differential between an interior surface of the housing and an exterior surface of the housing when the mobile downhole tool is disposed in the wellbore, and a fairing coupled to the exterior surface of the housing. The fairing is structurally distinct from the housing and is not connected to the interior surface of the housing. The fairing curves in a first direction that is away from the housing. The mobile downhole tool is propelled in the wellbore as the wellbore is produced such that the mobile downhole tool descends downhole against the upstream flow of a wellbore fluid.

First claim

What is claimed is:

1 . A mobile downhole tool comprising:
a housing having a thickness sufficient to support a pressure differential between an interior surface of the housing and an exterior surface of the housing when the mobile downhole tool is disposed in a wellbore, and a fairing coupled to the exterior surface of the housing; wherein the fairing is structurally distinct from the housing and is not connected to the interior surface of the housing; wherein the fairing curves in a first direction that is away from the housing; wherein the mobile downhole tool is coupled to a wireline or a slickline.

2 . The mobile downhole tool of claim 1 , wherein the fairing is a nose fairing, wherein the nose fairing faces downhole when the mobile downhole tool is disposed in the wellbore.

3 . The mobile downhole tool of claim 1 , wherein the fairing is a tail fairing wherein the tail fairing faces uphole when the mobile downhole tool is disposed in the wellbore.

4 . The mobile downhole tool of claim 1 , further comprising an arm extending from the exterior surface of the housing; wherein the arm comprises a terminal end coupled to a wheel; wherein the mobile downhole tool further comprises an arm fairing surrounding the arm.

5 . The mobile downhole tool of claim 1 , wherein the fairing comprises a material selected from the group consisting of aluminum, aluminum alloys, alumina, steel, stainless steel, fiber, fiber composites, polymeric materials, rubber, foam, and any combination thereof.

6 . The mobile downhole tool of claim 1 , wherein the faring is a hollow shell with ports configured for fluid entry when the mobile downhole tool is disposed in the wellbore.

7 . The mobile downhole tool of claim 1 , wherein the fairing is a hollow shell containing a material selected from the group consisting of a fluid, gel, foam, polymer, and any combination thereof.

8 . The mobile downhole tool of claim 1 , wherein the mobile downhole tool is a tractor, robot, plug, or a shifter.

9 . The mobile downhole tool of claim 1 , wherein the curve of the fairing is conical, ogival, elliptical, or polynomial shape.

10 . The mobile downhole tool of claim 1 , wherein the fairing is a tail fairing comprising a deformable material that deforms to reveal a coupling point configurable for fishing the mobile downhole tool from the wellbore.

11 . A method for propelling a mobile downhole tool in a wellbore, the method comprises:
introducing a mobile downhole tool into the wellbore; wherein the mobile downhole tool comprises:
a housing with a thickness sufficient to support a pressure differential between an interior surface of the housing and an exterior surface of the housing when the mobile downhole tool is disposed in the wellbore, and
a fairing coupled to the exterior surface of the housing; wherein the fairing is structurally distinct from the housing and is not connected to the interior surface of the housing; wherein the fairing curves in a first direction that is away from the housing,
wherein the mobile downhole tool is coupled to a wireline or a slickline; and
propelling the mobile downhole tool in the wellbore as the wellbore is produced such that the mobile downhole tool descends downhole against the upstream flow of a wellbore fluid.

12 . The method of claim 11 , wherein the fairing is a tail fairing; wherein the method further comprises fishing the mobile downhole tool from the wellbore by deforming the tail fairing with a fishing tool to reveal a coupling point, coupling the fishing tool to the coupling point, and retrieving the mobile downhole tool with the fishing tool.

13 . The method of claim 11 , wherein the mobile downhole tool is a tractor, robot, plug, or a shifter.

14 . The method of claim 11 , wherein the curve of the fairing is conical, ogival, elliptical, or polynomial shape.

15 . A system for propelling a mobile downhole tool in a wellbore, the system comprises:
a mobile downhole tool comprising:
a housing with a thickness sufficient to support a pressure differential between an interior surface of the housing and an exterior surface of the housing when the mobile downhole tool is disposed in the wellbore, and
a fairing coupled to the exterior surface of the housing; wherein the fairing is structurally distinct from the housing and is not connected to the interior surface of the housing; wherein the fairing curves in a first direction that is away from the housing, and
a conveyance tethering the mobile downhole tool to a surface of a wellsite; wherein the conveyance is a slickline or a wireline.

16 . The system of claim 15 , wherein the mobile downhole tool is a tractor, robot, plug, or a shifter.

17 . The system of claim 15 , wherein the fairing is a nose fairing; wherein the nose fairing faces downhole when the mobile downhole tool is disposed in the wellbore.

18 . The system of claim 15 , wherein the fairing is a tail fairing wherein the tail fairing faces uphole when the mobile downhole tool is disposed in the wellbore.

19 . The system of claim 15 , further comprising an arm extending from the exterior surface of the housing; wherein the arm comprises a terminal end coupled to a wheel; wherein the mobile downhole tool further comprises an arm fairing surrounding the arm.

20 . The system of claim 15 , wherein the fairing is a tail fairing comprising a deformable material that deforms to reveal a coupling point configurable for fishing the mobile downhole tool from the wellbore.

Assignees

• Halliburton Energy Services Inc

Inventors

• Fripp Michael Linley
• Zhang Wei
• Herrera Adan
• Balasubramanian Aswin
• Gupta Sudhir

Classifications

• E21B23/10

  Tools specially adapted therefor · CPC title

• E21B23/14

  for displacing a cable or a cable-operated tool, e.g. for logging or perforating operations in deviated wells · CPC title

• E21B23/001

  Self-propelling systems or apparatus, e.g. for moving tools within the horizontal portion of a borehole · CPC title

• E21B17/006

  Accessories for drilling pipes, e.g. cleaners (wear protectors E21B17/10; handling drilling pipes E21B19/00; thread protectors B65D59/00) · CPC title

• E21B17/03 Primary

  between drilling rod or pipe and drill motor {or surface drive}, e.g. between drilling rod and hammer · CPC title