Control system

Patent metadata

Field	Value
Publication number	US-12467231-B2
Application number	US-202318215778-A
Country	US
Kind code	B2
Filing date	Jun 28, 2023
Priority date	Jun 28, 2022
Publication date	Nov 11, 2025
Grant date	Nov 11, 2025

Abstract

A control system for an off-highway working machine includes a ground engaging propulsion structure for propelling the working machine, a body supported on the ground engaging propulsion structure, a drive arrangement, and a transmission operable to transmit drive to the ground engaging propulsion structure. The control system calculates a travel energy threshold required to enable the working machine to travel to the charging location, and provide an alert based on the travel energy threshold.

First claim

The invention claimed is:

1 . A control system for an electric off-highway working machine comprising a ground engaging propulsion structure for propelling the working machine, a body supported on the ground engaging propulsion structure, a drive arrangement comprising a battery, an electric motor configured to be powered by the battery, and a transmission operable to transmit drive from the electric motor to the ground engaging propulsion structure, the control system comprising a controller configured to:
receive data relating to a charging location; receive data relating to a location of the working machine; calculate a travel energy threshold required to enable the working machine to travel to the charging location; receive data relating to a state of charge of the battery of the working machine; compare the travel energy threshold to the state of the charge of the battery; provide an alert when the state of the charge of the battery is equal to the travel energy threshold; activate a restricted operation mode of the working machine when the state of the charge of the battery is below the travel energy threshold by a first predetermined amount; and activate a limp home operation mode when the state of the charge of the battery is below the travel energy threshold by a second predetermined amount greater than the first predetermined amount.

2 . The control system according to claim 1 , configured to determine a distance to the charging location, and to calculate the travel energy threshold required based on the determined distance to the charging location.

3 . The control system according to claim 1 , configured to receive data relating to the location of the working machine from a position sensor provided on the working machine.

4 . The control system according to claim 3 , configured to store XY coordinates of a route travelled by the working machine from the charging location, and to determine the distance to the charging location based on the route travelled.

5 . The control system according to claim 3 , configured to receive data relating to the altitude of the working machine relative to an altitude of the charging point, and to determine the distance to the charging location based on the based on the altitude of the working machine relative to the altitude of the charging point.

6 . The control system according claim 1 , configured to receive data relating to a plurality of charging locations, and select one of the plurality of charging locations as the charging location.

7 . The control system according to claim 6 , wherein the control system is configured to select one of the plurality of charging locations as the charging location based on one or more of: a distance to each of the plurality of charging locations; an altitude of the working machine relative to each of the plurality of charging locations; and a charging rate at each of the plurality of charging locations.

8 . The control system according to claim 6 , configured to receive data relating to each of the plurality of charging locations being in an active charging state or a rest state, and to select one of the plurality of charging locations as the charging location based on the active state or rest state of each of the plurality of charging locations.

9 . The control system according to claim 1 , configured to determine a travel energy requirement based on the distance to the charging location and an estimated energy consumed per unit distance, and wherein the travel energy threshold is based on, and is greater than, the travel energy requirement.

10 . The control system according to claim 9 , wherein the travel energy threshold is in the region of 110-130% of the travel energy requirement.

11 . The control system according to claim 9 , configured to retrieve data relating to the estimated energy consumed per unit distance from a memory for a configuration of the working machine selected by an operator, and/or configured to monitor an electrical energy usage of the working machine in a travelling mode over a predetermined period of time, and to calculate the estimated energy consumed per unit distance the electrical energy usage.

12 . The control system according to claim 1 , configured to monitor energy usage of the working machine in a working mode, and to provide an estimated time remaining before the alert is provided.

13 . The control system according to claim 12 , wherein the control system is configured to detect a signal whether the working machine is in a working mode based on one or more of: detecting when the working machine is travelling below a predetermined travel speed; an orientation or position of an operator seat; and/or detecting a ground engaging component of the working machine has moved to a ground engaging position from a raised position.

14 . The control system according to claim 1 , configured to receive data relating to the charging location via a global navigation satellite system (GNSS) such as the global positioning system (GPS).

15 . The control system according to claim 1 , configured to receive data relating to the charging location by retrieving charging location data stored on a memory when the battery of the working machine was last charged.

16 . The control system according to claim 1 , wherein the working machine comprises one or more hydraulically actuatable working implements for performing working operations, and wherein the control system is configured to restrict or prevent operation of the working implements in the restricted mode of operation, and/or wherein a speed of travel of the working machine is restricted in the restricted operation mode.

17 . The control system according to claim 1 , wherein an RPM of the electric motor is fixed at a relatively low RPM in the limp home operation mode, and/or wherein one or more functions of the working machine, such as heating and air conditioning, are switched off in the limp home operation mode.

18 . A method for providing an alert for an electric off-highway working machine comprising a ground engaging propulsion structure for propelling the working machine, a body supported on the ground engaging propulsion structure, a drive arrangement comprising a battery, an electric motor configured to be powered by the battery, and a transmission operable to transmit drive from the electric motor to the ground engaging propulsion structure, the method comprising:
receiving data relating to a charging location; receiving data relating to a location of the working machine; determining a distance to the charging location; calculating a travel energy threshold required to enable the working machine to travel to the charging location; receiving data relating to a state of charge of the battery of the working machine; comparing the travel energy threshold to the state of the charge of the battery; providing an alert when the state of the charge of the battery is equal to the travel energy threshold; activating a restricted operation mode of the working machine when the state of the charge of the battery is below the travel energy threshold by a first predetermined amount; and activating a limp home operation mode when the state of the charge of the battery is below the travel energy threshold by a second predetermined amount greater than the first predetermined amount.

19 . A control system for an electric off-highway working machine comprising a ground engaging propulsion structure for propelling the working machine, a body supported on the groun

Assignees

• Bamford Excavators Ltd

Inventors

• Harper Lee
• Rushton Tom

Classifications

• B60L2260/20

  Drive modes; Transition between modes · CPC title

• B60L2250/10

  by alarm · CPC title

• B60L2240/54

  related to batteries · CPC title

• B60L2200/40

  Working vehicles · CPC title

• B60L58/30

  for monitoring or controlling fuel cells · CPC title