Multilayer structure for transporting or storing hydrogen

Patent metadata

Field	Value
Publication number	US-12466152-B2
Application number	US-202017628973-A
Country	US
Kind code	B2
Filing date	Jul 28, 2020
Priority date	Jul 30, 2019
Publication date	Nov 11, 2025
Grant date	Nov 11, 2025

Abstract

A multilayer structure selected from a reservoir, a pipe or a tube, for transporting, distributing or storing hydrogen, including, from the inside to the outside, at least one sealing layer and at least one composite reinforcing layer, the innermost composite reinforcing layer being welded to the outermost adjacent sealing layer, the sealing layers including at least one semi-crystalline thermoplastic polymer, the Tm of which is less than 280° C., wherein the at least one thermoplastic polymer of each sealing layer may be the same or different, and at least one of the composite reinforcing layers being of a fibrous material in the form of continuous fibers impregnated with a composition of at least one thermoplastic polymer P2j, the thermoplastic polymer P2j having a Tg greater than the maximum temperature of use of said structure (Tu), with Tg≥Tu+20° C., Tu being greater than 50° C.

First claim

the invention claimed is:

1 . A multilayer structure selected from a reservoir, pipe or tube, intended for transporting, distributing, or storing hydrogen, comprising, from the inside to the outside, at least one sealing layer and at least one composite reinforcing layer,
an innermost composite reinforcing layer being welded to an outermost adjacent sealing layer, said at least one sealing layer consisting of a composition predominantly comprising at least one semi-crystalline thermoplastic polymer P1i (i=1 to n, n being the number of sealing layers), the Tm of which, as measured according to ISO 11357-3:2013, is less than 280° C., said at least one semi-crystalline thermoplastic polymer of each sealing layer may be the same, and at least one of said at least one composite reinforcing layer consisting of a fibrous material in the form of continuous fibers impregnated with a composition comprising at least one thermoplastic polymer P2j, (j=1 to m, m being the number of reinforcing layers), said thermoplastic polymer P2j having a Tg, as measured according to ISO 11357-3:2013, greater than the maximum temperature of use of said structure (Tu), with Tg≥Tu+20° C., Tu being greater than 50° C.

2 . The multilayer structure according to claim 1 , wherein each polymer P1i of each reinforcing layer is partially or fully miscible with each polymer P1j of the adjacent layer(s), each polymer P2j of each reinforcing layer is partially or fully miscible with each polymer P2j of the adjacent layer(s), and the polymer P21 is partially or fully miscible with polymer P11 adjacent thereto,
the total or partial miscibility of said polymers being defined by the difference in glass transition temperature of the two resins, in the mixture, relative to the difference in glass transition temperature of the two resins, before the mixture, and the miscibility being total when said difference is equal to 0, and the miscibility being partial when said difference is different from 0.

3 . The multilayer structure according to claim 1 , wherein each sealing layer comprises the same type of polymer.

4 . The multilayer structure according to claim 1 , wherein each reinforcing layer comprises the same type of polymer.

5 . The multilayer structure according to claim 3 , wherein each sealing layer comprises the same type of polymer, and each reinforcing layer comprises the same type of polymer.

6 . The multilayer structure according to claim 1 , wherein the multilayer structure has a single sealing layer and a single reinforcing layer.

7 . The multilayer structure according to claim 1 , wherein said multilayer structure is a reservoir or a flexible pipe.

8 . The multilayer structure according to claim 1 , wherein said composition comprising said polymers P1 and P2 also comprises additives, enabling them to absorb radiation suitable for welding.

9 . The multilayer structure according to claim 1 , wherein said composition comprising said polymer P2j is transparent to radiation suitable for welding.

10 . The multilayer structure according to claim 8 , wherein the welding is carried out by a system selected from laser, infrared (IR) heating, LED heating, induction or microwave heating or high frequency (HF) heating.

11 . The multilayer structure according to claim 1 , wherein said polymer P1i is a polyamide.

12 . The multilayer structure according to claim 1 , wherein said polymer P2j is a polyamide.

13 . The multilayer structure according to claim 11 , wherein said polymer P1i and said polymer P2j are polyamides.

14 . The multilayer structure according to claim 11 , wherein said polymer P1i is a long-chain aliphatic polyamide, or semi-aromatic.

15 . The multilayer structure according to claim 12 , wherein said polymer P2j is a semi-aromatic polyamide chosen from a PA MPMDT/6T, a PA 11/10T, a PA 11/BACT, a PA 5T/10T a PA 11/6T/10T, a PA MXDT/10T, a PA MPMDT/10T, a PA BACT/10T, a PA BACT/6T, PA BACT/10T/6T, a PA 11/BACT/6T, PA 11/MPMDT/6T, PA 11/MPMDT/10T, PA 11/BACT/10T, a PA 11/MXDT/10T, a PA11/5T/10T.

16 . The multilayer structure according to claim 13 , wherein said polymer Pli is a long-chain aliphatic polyamide, or semi-aromatic, and said polymer P2j is a semi-aromatic polyamide, chosen from a PA MPMDT/6T, a PA PA11/10T, a PA 11/BACT, a PA 5T/10T, a PA 11/6T/10T, a PA MXDT/10T, a PA MPMDT/10T, a PA BACT/10T, a PA BACT/6T, PA BACT/10T/6T, a PA 11/BACT/6T, PA 11/MPMDT/6T, PA 11/MPMDT/10T, PA 11/BACT/10T, a PA 11/MXDT/10T, a PA11/5T/10T.

17 . The multilayer structure according to claim 1 , wherein it has decompression resistance and drying ability.

18 . The multi-layer structure according to claim 1 , wherein said structure further comprises a metalliclic carcass located within the sealing layer.

19 . The multilayer structure according to claim 1 , wherein said structure further comprises at least one outer layer, said outer layer being the outermost layer of said multilayer structure.

20 . The multilayer structure according to claim 1 , wherein the fibrous material is selected from glass fibers and carbon or basalt or basalt-based fibers.

21 . The method for manufacturing a multilayer structure as defined in claim 1 , wherein the method comprises a step of welding the reinforcing layer to the sealing layer.

22 . The method according to claim 21 , wherein the welding step is carried out by a system selected from laser, infrared (IR) heating, LED heating, induction or microwave heating or high frequency (HF) heating.

23 . The method according to claim 21 , wherein the method comprises a step of extruding said sealing layer onto a metalliclic carcass and a step of welding the reinforcing layer onto the sealing layer.

Assignees

• Arkema France

Inventors

• Hochstetter Gilles
• Dang Patrick
• Savart Thibaut

Classifications

• B32B1/00 Primary

  Layered products having a non-planar shape · CPC title

• F17C2221/012

  Hydrogen · CPC title

• F17C2209/221

  Welding · CPC title

• F17C2209/2154

  Winding · CPC title

• F17C2209/2127

  by blowing · CPC title