3D printing system and method for manufacturing workpieces and adapter set for attaching workpiece holders to a 3D printing device

Patent metadata

Field	Value
Publication number	US-12466130-B2
Application number	US-202118024629-A
Country	US
Kind code	B2
Filing date	Sep 16, 2021
Priority date	Oct 2, 2020
Publication date	Nov 11, 2025
Grant date	Nov 11, 2025

Abstract

A 3D printing system is disclosed, comprising a 3D printing device with a build plate and at least two workpiece holders, each having a manufacturing surface for additive manufacturing. The system includes an adapter with recesses for receiving portions of the workpiece holders, allowing the workpiece holders to be releasably attached to the build plate. The system also integrates post-processing devices controlled by a handling robot and a controller to streamline the manufacturing process, ensuring high precision and efficiency. Additionally, the disclosed technology covers a method for manufacturing at least two workpieces using the 3D printing system, which includes steps for hardening layers of material and removing workpieces post-production. Furthermore, the system includes an adapter set for attaching workpiece holders to the 3D printing device, enabling efficient transitions between different manufacturing stages and enhancing overall productivity.

First claim

The invention claimed is:

1 . A 3D printing system comprising:
a 3D printing device including a build plate; at least two workpiece holders, each having a manufacturing surface for additive manufacturing; and an attachment means to releasably attach each of the at least two workpiece holders to the build plate,
wherein the attachment means comprises an adapter configured to be releasably attached to the build plate and to releasably receive a first portion of each of the at least two workpiece holders in order to releasably attach the at least two workpiece holders to the build plate, and
wherein the adapter comprises a plurality of recesses, each recess configured to slidably receive the first portion of a respective one of the at least two workpiece holders, wherein to slidably receive the first portion of each of the at least two workpiece holders, the first portion is displaced into the respective recess through at least one of translational movement or rotational movement.

2 . The 3D printing system according to claim 1 , wherein the first portion of each of the at least two workpiece holders comprises a protrusion extending from a surface of a respective workpiece holder, and
wherein at least one of the adapter or the build plate comprises a plurality of openings configured to receive the protrusion of each of the at least two workpiece holders to releasably attach each of the at least two workpiece holders to the build plate.

3 . The 3D printing system according to claim 1 , wherein at least one of the at least two workpiece holders, the adapter, or the build plate comprises at least one magnetic element to releasably attach the at least two workpiece holders to the build plate, wherein the build plate comprises a plurality of magnetic elements arranged in a grid pattern on the build plate.

4 . The 3D printing system according to claim 1 , wherein the workpiece holders are rail-shaped bars having a continuous length, each having either an I-shaped or L-shaped cross-section.

5 . The 3D printing system according to claim 1 , wherein each of the plurality of recesses extend from an end surface of the adapter through at least a portion of the adapter, wherein the plurality of recesses are arranged parallel to each other.

6 . The 3D printing system according to claim 1 , wherein at least the manufacturing surface of at least one of the at least two workpiece holders comprises a ceramic material.

7 . The 3D printing system according to claim 1 , further comprising a replacement tool configured to remove the at least two workpiece holders having a workpiece attached to the manufacturing surface of each respective workpiece holder from the adapter by sliding the at least two workpiece holders parallel to the build plate, wherein the replacement tool is configured to slide at least one empty workpiece holder, not having a workpiece attached to the manufacturing surface, into the adapter.

8 . The 3D printing system according to claim 1 , wherein the 3D printing system further comprises a replacement tool configured to remove the at least two workpiece holders having a workpiece attached to the manufacturing surface of each respective workpiece holder from the adapter by sliding the workpiece holders parallel to the build plate, wherein the replacement tool is configured to slide at least one empty workpiece holder, not having a workpiece attached to the manufacturing surface, into the adapter, wherein the workpiece holders are rail-shaped bars having a continuous length, each having either an I-shaped or L-shaped cross-section.

9 . A method for manufacturing at least two workpieces by means of the 3D printing system according to claim 8 , the method comprising:
successively hardening a plurality of layers of hardenable material onto the manufacturing surface of each of the at least two workpiece holders to form a respective workpiece on each manufacturing surface; and removing the at least two workpiece holders with the respective workpiece attached to the manufacturing surface of each of the at least two workpiece holders from the build plate of the 3D printing device by applying a force to the workpiece holders by sliding the first portion of each workpiece holder received in the respective recess extending from an end surface of the adapter attached to the build plate along and out of the respective recess.

10 . The method according to claim 9 , wherein after removing the at least two workpiece holders, the method comprises:
displacing the workpiece holders with the respective workpieces attached to the manufacturing surface of each of the at least two workpiece holders to a post-processing stage of the workpieces, including at least one of removing excess material from the workpieces, curing, surface finishing, or marking; and post-processing the workpieces by means of at least one of removing excess material from the workpieces, curing, surface finishing, and marking with the workpieces attached to the respective manufacturing surfaces of the at least two workpiece holders on which the workpieces were formed when hardening the plurality of layers.

Assignees

• Solventum Intellectual Properties Company

Inventors

• Korten Malte
• Herrmann Andreas G
• Kirchner Bastian P
• Raia Gioacchino
• Oberpertinger Daniel D
• Richter Christian A
• Friedrich Anja
• Raby Richard E
• Blees Dietmar
• Paehl Ralf M
• Müller Thomas K

Classifications

• B29C64/124

  using layers of liquid which are selectively solidified · CPC title

• B29C64/171

  specially adapted for manufacturing multiple 3D objects · CPC title

• B33Y40/20

  Post-treatment, e.g. curing, coating or polishing · CPC title

• B29C64/35

  Cleaning · CPC title

• B29C64/176

  Sequentially · CPC title