Laser welding quality inspection method and laser welding quality inspection apparatus

Patent metadata

Field	Value
Publication number	US-12466002-B2
Application number	US-202418625968-A
Country	US
Kind code	B2
Filing date	Apr 3, 2024
Priority date	Oct 9, 2019
Publication date	Nov 11, 2025
Grant date	Nov 11, 2025

Abstract

A laser welding quality inspection method of a welded portion between a joining object and a joined object, when the joining object and the joined object are welded by being irradiated with a laser beam, the method includes: acquiring first data indicating a signal intensity of thermal radiation light radiated from the welded portion during the welding; acquiring second data indicating a signal intensity of plasma light radiated from the welded portion during the welding; and determining whether or not the welded portion includes an abnormality based on a comparison between the signal intensity of the thermal radiation light and the signal intensity of the plasma light which are acquired.

First claim

What is claimed is:

1 . A laser welding quality inspection apparatus for a welded portion between a joining object and a joined object, when the joining object and the joined object are welded by being irradiated with a laser beam, the apparatus comprising:
a measurement device; and a welding state determination device, wherein the welding state determination device includes a signal intensity acquisitor that acquires, from the measurement device, first data which is a signal intensity of thermal radiation light radiated from the welded portion during welding, and second data which is a signal intensity of plasma light radiated from the welded portion during the welding, and a signal intensity processor that executes processing of the first data and the second data acquired by the signal intensity acquisitor, wherein the signal intensity processor determines whether or not the welded portion includes an abnormality based on a comparison between the signal intensity of the thermal radiation light and the signal intensity of the plasma light which are acquired, and wherein the signal intensity processor calculates a difference signal indicating a difference between the signal intensity of the thermal radiation light and the signal intensity of the plasma light based on the first data and the second data, and determines that the welded portion includes an abnormality when the calculated difference signal includes a peak having a signal intensity larger than a preset determination reference value.

2 . The laser welding quality inspection apparatus of claim 1 ,
wherein the signal intensity acquisitor further acquires an irradiation output waveform indicating an intensity of irradiation light of the laser beam from the measurement device, wherein the signal intensity processor sets, as a determination period, a period during which the intensity of the irradiation light of the laser beam is constantly maintained based on the irradiation output waveform, and extracts the signal intensity of the thermal radiation light within the determination period and the signal intensity of the plasma light within the determination period respectively from the signal intensity of the thermal radiation light and the signal intensity of the plasma light, and wherein the difference signal indicates a difference between the signal intensity of the thermal radiation light within the determination period and the signal intensity of the plasma light within the determination period.

3 . The laser welding quality inspection apparatus of claim 2 ,
wherein the signal intensity processor calculates a normalization signal of the thermal radiation light and a normalization signal of the plasma light by respectively normalizing the signal intensity of the thermal radiation light within the determination period and the signal intensity of the plasma light within the determination period, and wherein the difference signal indicates a difference between the normalization signal of the thermal radiation light and the normalization signal of the plasma light.

Assignees

• Panasonic Ip Man Co Ltd

Inventors

• Funami Koji

Classifications

• B23K26/21

  by welding · CPC title

• B23K26/705

  Beam measuring devices · CPC title

• B23K26/702

  Auxiliary equipment · CPC title

• B23K31/125 Primary

  Weld quality monitoring · CPC title

• B23K2103/10

  Aluminium or alloys thereof · CPC title