Gas separation membrane, gas separation membrane module, and production method for gas separation membrane

Patent metadata

Field	Value
Publication number	US-12465893-B2
Application number	US-202118004074-A
Country	US
Kind code	B2
Filing date	Jul 13, 2021
Priority date	Aug 3, 2020
Publication date	Nov 11, 2025
Grant date	Nov 11, 2025

Abstract

A gas separation membrane includes a composite membrane, the composite membrane including: a gas separation functional layer; and a compound having a composition different from a compound constituting the gas separation functional layer, wherein the presence ratio of the gas separation functional layer at at least one surface of the gas separation membrane is not less than 90% and less than 100%. Provided is a gas separation membrane capable of suppressing damage of the gas separation functional layer during the preparation process of a gas separation membrane module or during the use of a gas separation membrane module even when the gas separation functional layer includes a site having low strength.

First claim

The invention claimed is:

1 . A gas separation membrane comprising a composite membrane, the composite membrane comprising:
a gas separation functional layer; and a composite compound different from a compound constituting the gas separation functional layer,
wherein a compound constituting the gas separation functional layer is an inorganic compound,
wherein a presence ratio of the gas separation functional layer at at least one surface of the gas separation membrane is not less than 90.0% and less than 100%.

2 . The gas separation membrane according to claim 1 , wherein
the composite membrane is placed on at least one surface of the gas separation membrane; a support is placed on another surface; and the presence ratio of the gas separation functional layer on the at least one surface is not less than 90.0% and less than 100%.

3 . The gas separation membrane according to claim 2 , wherein the support is a porous support.

4 . The gas separation membrane according to claim 1 , wherein
the gas separation membrane is a hollow fiber membrane, and an inner diameter of the composite membrane is 10 μm to 2,000 μm.

5 . The gas separation membrane according to claim 1 , wherein a size of at least part of the composite compound is 0.1 μm to 100 μm on the surface of the gas separation membrane.

6 . The gas separation membrane according to claim 1 , wherein
the composite compound is an organic compound.

7 . The gas separation membrane according to claim 1 , wherein the composite compound is one or more compounds selected from the group consisting of silica, phenolic resins, and urethane resins.

8 . The gas separation membrane according to claim 1 , wherein thickness of the gas separation functional layer is 0.01 μm to 10 μm.

9 . A gas separation membrane module in which the gas separation membrane according to claim 1 is placed, wherein a distance between vicinal composite membranes is 10 μm to 2,000 μm.

10 . A method of producing a gas separation membrane comprising a composite membrane, the composite membrane comprising:
a gas separation functional layer; and a composite compound different from a compound constituting the gas separation functional layer, wherein the composite compound is formed by counter diffusion reaction, the method comprising: passing a gas or solution as a substrate of the composite compound, into a space separated by a membrane comprising an uncombined membrane; and passing a gas that cures the gas or solution as the substrate of the composite compound, into another space separated by the uncombined membrane.

11 . The method of producing a gas separation membrane according to claim 10 , wherein the gas separation membrane is a hollow fiber membrane, and an inner diameter of the composite membrane is 10 μm to 2,000 μm.

12 . The method of producing a gas separation membrane according to claim 10 , wherein a compound constituting the gas separation functional layer is an inorganic compound, and the composite compound is an organic compound.

Assignees

• Toray Industries

Inventors

• Kakiyama So
• Mihara Takaaki

Classifications

• B01D69/1213

  Laminated layers · CPC title

• B01D2053/224

  with hollow fibres · CPC title

• B01D71/70

  Polymers having silicon in the main chain, with or without sulfur, nitrogen, oxygen or carbon only · CPC title

• B01D71/54 Primary

  Polyureas; Polyurethanes · CPC title

• B01D71/028

  Molecular sieves (carbon B01D71/021) · CPC title