Exciter circuit for an externally excited synchronous machine, motor vehicle, and method for de-exciting an exciter winding

Patent metadata

Field	Value
Publication number	US-12463579-B2
Application number	US-202318465783-A
Country	US
Kind code	B2
Filing date	Sep 12, 2023
Priority date	Sep 13, 2022
Publication date	Nov 4, 2025
Grant date	Nov 4, 2025

Abstract

An exciter circuit for an externally excited synchronous machine, including voltage supply terminals for a voltage supply, exciter current terminals to be connected to an exciter winding of the synchronous machine, a bridge circuit hooked up to the voltage supply terminals, a controller and a protective layout at the side with the exciter current terminals, including: a semiconductor switch switched in series with the exciter winding, and in parallel with a protective diode which is blocking in an exciter current flow direction, and a cut-off voltage decay path running in parallel with the exciter winding and having a connection point between the bridge circuit and the semiconductor switch, having at least one Zener diode layout which is blocking in the exciter current flow direction, which defines a breakdown voltage and includes at least one Zener diode. The controller opens the semiconductor switch when a rapid de-exciting signal is present.

First claim

The invention claimed is:

1 . An exciter circuit for an externally excited synchronous machine, comprising:
two voltage supply terminals for a voltage supply; two exciter current terminals to be connected to an exciter winding of the externally excited synchronous machine; a bridge circuit hooked up to the voltage supply terminals; a controller; and a protective layout at a side of the exciter circuit with the exciter current terminals, wherein the protective layout, includes:
a semiconductor switch, which in operation, is switched in series with the exciter winding, and switched in parallel with a protective diode which is blocking in an exciter current flow direction; and
a cut-off voltage decay path running in parallel with the exciter winding and having a connection point between the bridge circuit and the semiconductor switch, wherein the cut-off voltage decay path includes at least one Zener diode layout which is blocking in the exciter current flow direction, which defines a breakdown voltage and includes at least one Zener diode, and
wherein the controller, in operation, opens the semiconductor switch when a rapid de-exciting signal is present.

2 . The exciter circuit according to claim 1 , wherein the bridge circuit is configured as an asymmetrical bridge.

3 . The exciter circuit according to claim 1 , wherein the semiconductor switch is an insulated-gate bipolar transistor (IGBT) or a metal-oxide-semiconductor field-effect transistor (MOSFET).

4 . The exciter circuit according to claim 3 , wherein the semiconductor switch is an N-channel MOSFET.

5 . The exciter circuit according to claim 4 , wherein the semiconductor switch is provided in a return path of the exciter current.

6 . The exciter circuit according to claim 1 , wherein the Zener diode layout is configured such that the breakdown voltage is larger than an operating voltage used to generate the exciter current or the Zener diode layout includes multiple Zener diodes switched in series.

7 . The exciter circuit according to claim 1 , wherein the controller, in operation, triggers the bridge circuit in a recovery mode when the rapid de-exciting signal is present.

8 . The exciter circuit according to claim 1 , wherein the controller, in operation, closes the semiconductor switch and to operate the bridge circuit in a recovery mode or a freewheeling mode after a cut-off voltage on the exciter winding falls below the breakdown voltage or after a predetermined time has lapsed.

9 . The exciter circuit according to claim 1 , wherein the controller, in operation, operates the semiconductor switch in a closed state in a normal operation, in which no rapid de-exciting signal is present or the rapid de-exciting signal is an accident signal or a fault signal.

10 . A motor vehicle, comprising:
an externally excited synchronous machine; an exciter circuit associated with the externally excited synchronous machine, wherein the exciter circuit includes:
two voltage supply terminals for a voltage supply;
two exciter current terminals to be connected to an exciter winding of the externally excited synchronous machine;
a bridge circuit hooked up to the voltage supply terminals;
a controller; and
a protective layout at a side of the exciter circuit with the exciter current terminals; and
wherein the protective layout, includes:
a semiconductor switch, which in operation, is switched in series with the exciter winding, and switched in parallel with a protective diode which is blocking in an exciter current flow direction; and
a cut-off voltage decay path running in parallel with the exciter winding and having a connection point between the bridge circuit and the semiconductor switch, wherein the cut-off voltage decay path includes at least one Zener diode layout which is blocking in the exciter current flow direction, which defines a breakdown voltage and includes at least one Zener diode,

wherein the controller, in operation, opens the semiconductor switch when a rapid de-exciting signal is present; and
a power electronics layout including an inverter connected to a voltage network associated with the synchronous machine.

11 . The motor vehicle according to claim 10 , wherein the exciter circuit is realized as part of an exciter module including a housing.

12 . The motor vehicle according to claim 11 , further comprising a cooling device having a heat sink to which the exciter circuit is thermally connected for heat dissipation by the protective layout.

13 . The motor vehicle according to claim 12 , wherein the cooling device is in the exciter module.

14 . The motor vehicle according to claim 12 , wherein at least a portion of the power electronics layout is also thermally connected to the heat sink for heat dissipation.

15 . The motor vehicle according to claim 12 , wherein at least one power module including a housing is also thermally connected to the heat sink for heat dissipation.

16 . The motor vehicle according to claim 10 , wherein the synchronous machine is a traction machine of the motor vehicle, and wherein the motor vehicle is an electric motor vehicle.

17 . A method for de-exciting an exciter winding of an externally excited synchronous machine, the method comprising:
providing an exciter circuit for the externally excited synchronous machine, the exciter circuit including:
two voltage supply terminals for a voltage supply;
two exciter current terminals to be connected to an exciter winding of the externally excited synchronous machine;
a bridge circuit hooked up to the voltage supply terminals;
a controller; and
a protective layout at a side of the exciter circuit with the exciter current terminals; and
wherein the protective layout, includes:
a semiconductor switch, which in operation, is switched in series with the exciter winding, and switched in parallel with a protective diode which is blocking in an exciter current flow direction; and
a cut-off voltage decay path running in parallel with the exciter winding and having a connection point between the bridge circuit and the semiconductor switch, wherein the cut-off voltage decay path includes at least one Zener diode layout which is blocking in the exciter current flow direction, which defines a breakdown voltage and includes at least one Zener diode; and

opening the semiconductor switch when a rapid de-exciting signal is present.

Assignees

• Audi Ag

Inventors

• Ruppert Daniel

Classifications

• B60L3/0061

  relating to electrical machines · CPC title

• H02P2207/05

  Synchronous machines, e.g. with permanent magnets or DC excitation · CPC title

• H02M7/5387

  in a bridge configuration · CPC title

• H02M1/327

  against abnormal temperatures · CPC title

• H02M7/003

  Constructional details, e.g. physical layout, assembly, wiring or busbar connections · CPC title