Method of inserting a hairpin

US12463512B2 · US · B2

Patent metadata
FieldValue
Publication numberUS-12463512-B2
Application numberUS-202318396303-A
CountryUS
Kind codeB2
Filing dateDec 26, 2023
Priority dateJun 25, 2020
Publication dateNov 4, 2025
Grant dateNov 4, 2025

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  1. Title

    What the patent document calls the invention.

  2. Abstract

    A short plain-language summary of the technical disclosure.

  3. Assignees and inventors

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  4. Key dates

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  5. First independent claim

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  6. CPC / IPC classifications

    Technology tags used to group this patent with similar filings.

  7. Citations and related patents

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Abstract

Official abstract text for this publication.

A method can be used for molding a hairpin inserted into a stator core using a clamping unit that includes a connection bracket mounted on a front end of a robot arm and at least one clamper mounted on the connection bracket. The method includes reciprocally driving the clamping unit in opposite directions in a straight line, and press molding a head portion of the hairpin using a molding jig driven by the at least one clamper.

First claim

Opening claim text (preview).

What is claimed is: 1 . A method for molding a hairpin inserted into a stator core using a clamping unit that includes a connection bracket mounted on a front end of a robot arm and at least one clamper mounted on the connection bracket, the method comprising: reciprocally driving the clamping unit in opposite directions in a straight line; and press molding a head portion of the hairpin using a molding jig driven by the at least one clamper. 2 . The method of claim 1 , wherein the at least one clamper comprises a pair of clampers, each of which comprises a first end mounted on the connection bracket and a second end on which a fitting end protrudes; and wherein reciprocally driving the clamping unit comprises moving the pair of clampers to become closer and farther with reference to a central portion of the connection bracket. 3 . The method of claim 2 , further comprising slidably inserting the fitting end into a mounting slot formed in the molding jig. 4 . The method of claim 2 , wherein the press molding uses a mold unit that is detachably coupled with the connection bracket at a position between the pair of clampers by a fixing chuck, wherein the fixing chuck comprises: a fixing block mounted on the connection bracket; and a plurality of fixing pins disposed along an exterior circumference of the fixing block, the fixing pins being inserted into the fixing block and protruding from the fixing block. 5 . The method of claim 2 , wherein the press molding uses a mold unit that is detachably coupled with the connection bracket at a position between the pair of clampers by a fixing chuck, wherein the mold unit comprises: a fixing plate coupled to the connection bracket through the fixing chuck; a support bar fixed to the fixing plate; and a pair of molding jigs coupled with the pair of clampers; wherein the press molding comprises driving the pair of clampers to move along the support bar to mold the head portion of the hairpin.

Assignees

Inventors

Classifications

  • Electrical device making · CPC title

  • Dynamoelectric machine · CPC title

  • including deforming means · CPC title

  • in press brakes or between rams and anvils or abutments; Pliers with forming dies · CPC title

  • and consisting of single conductors, e.g. hairpins · CPC title

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Frequently asked questions

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What does patent US12463512B2 cover?
A method can be used for molding a hairpin inserted into a stator core using a clamping unit that includes a connection bracket mounted on a front end of a robot arm and at least one clamper mounted on the connection bracket. The method includes reciprocally driving the clamping unit in opposite directions in a straight line, and press molding a head portion of the hairpin using a molding jig d…
Who is the assignee on this patent?
Hyundai Motor Co Ltd, Kia Corp
What technology area does this patent fall under?
Primary CPC classification B21F1/004. Mapped technology areas include Operations & Transport.
When was this patent published?
Publication date Tue Nov 04 2025 00:00:00 GMT+0000 (Coordinated Universal Time) (B2). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 3 related publications on this page (citations in our corpus or others sharing the same primary CPC).