High-voltage relay with improved mechanical shock tolerance for a drive or charging circuit of an electric vehicle with a rocker as armature

Patent metadata

Field	Value
Publication number	US-12462996-B2
Application number	US-202217982969-A
Country	US
Kind code	B2
Filing date	Nov 8, 2022
Priority date	Nov 8, 2021
Publication date	Nov 4, 2025
Grant date	Nov 4, 2025

Abstract

A high-voltage relay includes a magnetic drive assembly having a first yoke and a second yoke spaced apart from one another, and an armature driven by the magnetic drive assembly. The armature is a rocker having a first arm and a second arm extending away from the first yoke. The armature can be tilted between an open position and a switching position and is mounted on the first yoke. The first arm has a switching contact assembly. A magnetic circuit including the first yoke and the second yoke is closed in the switching position by the second arm.

First claim

What is claimed is:

1 . A high-voltage relay, comprising:
a magnetic drive assembly having a first yoke and a second yoke spaced apart from one another; an armature driven by the magnetic drive assembly, the armature is a rocker having a first arm and a second arm extending away from the first yoke, the armature can be tilted between an open position and a switching position and is mounted on the first yoke, the first arm has a switching contact assembly that is spaced apart from a first load terminal of the high-voltage relay in the open position and is in contact with the first load terminal of the high-voltage relay in the switching position, the switching contact assembly has a switching contact and an insulating element insulating the switching contact from the second arm, the insulating element has a base plate with a web, a magnetic circuit including the first yoke and the second yoke is closed in the switching position by the second arm extending between and contacting the first yoke and the second yoke; and a locking device limiting an amount of rotation of the armature away from the first yoke to a predetermined amount of rotation.

2 . The high-voltage relay of claim 1 , wherein the first arm projects over the magnetic drive assembly.

3 . The high-voltage relay of claim 1 , wherein a moment of inertia of the first arm is relation to a tilt axis of the rocker is equal to a moment of inertia of the second arm in relation to the tilt axis.

4 . The high-voltage relay of claim 1 , wherein the armature rolls about the first yoke from the open position to the switching position.

5 . The high-voltage relay of claim 1 , wherein the switching contact is permanently connected in an electrically conductive manner to a second load terminal of the high-voltage relay.

6 . The high-voltage relay of claim 5 , wherein the switching contact is connected to the second load terminal by a flexible electrical conductor.

7 . The high-voltage relay of claim 5 , wherein the switching contact assembly has a pair of switching contacts each permanently connected to the second load terminal.

8 . The high-voltage relay of claim 1 , further comprising a housing.

9 . The high-voltage relay of claim 8 , wherein the locking device has a projection on the armature.

10 . The high-voltage relay of claim 9 , wherein the housing has a barrier against which the projection bears.

11 . The high-voltage relay of claim 1 , further comprising a spring element attached to the first yoke and the second arm.

12 . The high-voltage relay of claim 11 , wherein the spring element generates a spring force in a direction of the open position.

13 . The high-voltage relay of claim 1 , wherein the magnetic drive assembly includes a core and a coil body disposed around the core, the coil body extends between the first yoke and the second yoke.

14 . The high-voltage relay of claim 1 , wherein the first arm has a clamping receptacle receiving the web.

15 . A high-voltage relay, comprising:
a magnetic drive assembly having a first yoke and a second yoke spaced apart from one another; and an armature driven by the magnetic drive assembly, the armature is a rocker having a first arm and a second arm extending away from the first yoke, the armature can be tilted between an open position and a switching position and is mounted on the first yoke, the first arm has a switching contact assembly that is spaced apart from a first load terminal of the high-voltage relay in the open position and is in contact with the first load terminal of the high-voltage relay in the switching position, the switching contact assembly has a switching contact and an insulating element insulating the switching contact from the first arm, the insulating element has a base plate with a web that is received in a clamping receptacle of the first arm to attach the insulating element to the first arm, a magnetic circuit including the first yoke and the second yoke is closed in the switching position by the second arm extending between and contacting the first yoke and the second yoke.

16 . The high-voltage relay of claim 15 , wherein the clamping receptacle extends from an end of the first arm opposite the second arm in a direction toward the second arm and into a material of the armature.

17 . The high-voltage relay of claim 16 , wherein the armature has a retaining structure on an inner wall defining the clamping receptacle, the retaining structure frictionally engages the web when the web is inserted into the clamping receptacle.

18 . The high-voltage relay of claim 15 , wherein the insulating element has a locking plate parallel to the base plate and attached to the base plate by the web, the locking plate bears against an underside of the first arm to hold the switching contact assembly on the first arm.

Assignees

• Te Connectivity Germany Gmbh

Inventors

• Kroeker Matthias
• Sandeck Peter
• Koch Harry
• Rahn Bernd
• Habur Fabian

Classifications

• H01H50/58

  Driving arrangements structurally associated therewith; Mounting of driving arrangements on armature · CPC title

• H01H50/24

  Parts rotatable or rockable outside coil · CPC title

• H01H2231/026

  Car · CPC title

• H01H50/18

  Movable parts of magnetic circuits, e.g. armature · CPC title

• H01H50/60 Primary

  moving contact being rigidly combined with movable part of magnetic circuit {(for polarised relays H01H51/2254, H01H51/2281)} · CPC title