Coil component

Patent metadata

Field	Value
Publication number	US-12462970-B2
Application number	US-202117504315-A
Country	US
Kind code	B2
Filing date	Oct 18, 2021
Priority date	Oct 22, 2020
Publication date	Nov 4, 2025
Grant date	Nov 4, 2025

Abstract

Disclosed herein is a coil component that includes a resin body having a first resin-based insulating material and a second resin-based insulating material lower in relative permittivity than the first resin-based insulating material, a coil pattern embedded in the resin body and helically wound in a plurality of turns, and first and second terminal electrodes formed on a surface of the resin body and connected respectively to one and other ends of the coil pattern. The coil pattern has a part covered with the first resin-based insulating material and another part covered with the second resin-based insulating material.

First claim

What is claimed is:

1 . A coil component comprising:
a resin body having a first resin-based insulating material and a second resin-based insulating material lower in relative permittivity than the first resin-based insulating material; a coil pattern embedded in the resin body and helically wound in a plurality of turns; and first and second terminal electrodes formed on a surface of the resin body and connected respectively to one and other ends of the coil pattern, wherein the coil pattern has a part covered with the first resin-based insulating material and another part covered with the second resin-based insulating material, wherein the second resin-based insulating material is provided between the first and second terminal electrodes and the coil pattern, and the first resin-based insulating material is not provided therebetween, wherein the first and second terminal electrodes are arranged in an axial direction of the coil pattern, wherein the first and second terminal electrodes are formed on the surface of the resin body parallel to the axial direction without being formed on another surface thereof perpendicular to the axial direction, wherein the resin body includes a first resin layer, a second resin layer formed on a surface of the first resin layer, and a third resin layer formed on a surface of the second resin layer, wherein the first and third resin layers are made of the first resin-based insulating material, and the second resin layer is made of the second resin-based insulating material, wherein the coil pattern includes:
a plurality of first horizontal sections provided on the surface of the first resin layer and embedded in the second resin layer;
a plurality of second horizontal sections provided on a surface of the third resin layer;
a plurality of first vertical sections penetrating the second and third resin layers and connecting each of one ends of the plurality of first horizontal sections to each of one ends of the plurality of second horizontal sections; and
a plurality of second vertical sections penetrating the second and third resin layers and connecting each of other ends of the plurality of first horizontal sections to each of other ends of the plurality of second horizontal sections,
wherein the resin body further includes a fourth resin layer formed on the surface of the third resin layer, wherein the first and second terminal electrodes are provided on the fourth resin layer, and wherein the fourth resin layer is made of the second resin-based insulating material.

2 . The coil component as claimed in claim 1 , wherein the second resin-based insulating material is provided between adjacent turns of the coil pattern.

3 . The coil component as claimed in claim 1 ,
wherein a part of the third resin layer that embeds the first horizontal section therein is made of the second resin-based insulating material, and wherein a remaining part of the third resin layer is made of the first resin-based insulating material.

4 . The coil component as claimed in claim 1 ,
wherein the first resin-based insulating material is added with filler, and wherein the second resin-based insulating material is added with no filler.

5 . A coil component comprising:
a first resin layer; a plurality of first coil sections formed on the first resin layer; a second resin layer formed on the first resin layer so as to embed therein the plurality of first coil sections; a third resin layer formed on the second resin layer; a plurality of second coil sections formed on the third resin layer; a fourth resin layer formed on the third resin layer so as to embed therein the plurality of second coil sections; a plurality of third coil sections each connected between one end of an associated one of the plurality of first coil sections and one end of an associated one of the plurality of second coil sections; a plurality of fourth coil sections each connected between other end of an associated one of the plurality of first coil sections and other end of an associated one of the plurality of second coil sections; and a terminal electrode formed on the fourth resin layer and connected to a predetermined one of the plurality of second coil sections, wherein the fourth resin layer is lower in relative permittivity than the third resin layer, and wherein no resin layer having relative permittivity higher than that of the fourth resin layer is present between the plurality of the second coil sections and the terminal electrode.

6 . The coil component as claimed in claim 5 , wherein the fourth resin layer is lower in relative permittivity than the first resin layer.

7 . The coil component as claimed in claim 5 , wherein the third resin layer is thicker than the fourth resin layer.

8 . The coil component as claimed in claim 7 , wherein a thickness of the third resin layer is more than three times a thickness of the fourth resin layer.

9 . The coil component as claimed in claim 5 , wherein the second resin layer is lower in relative permittivity than the third resin layer.

10 . The coil component as claimed in claim 5 , wherein the second resin layer is lower in relative permittivity than the first resin layer.

Assignees

• Tdk Corp

Inventors

• Okuzawa Nobuyuki
• Ito Kazuhiko
• Takaku Munehiro
• Urabe Junichiro

Classifications

• H01F27/292 Primary

  Surface mounted devices · CPC title

• H01F2017/004

  with the coil helically wound around an axis without a core · CPC title

• H01F17/0013

  with stacked layers · CPC title

• H01F2027/348

  Preventing eddy currents · CPC title

• H01F27/323

  Insulation between winding turns, between winding layers · CPC title