Optical feedback control mechanism for solid reactant strand positioning

Patent metadata

Field	Value
Publication number	US-12460816-B2
Application number	US-202318144992-A
Country	US
Kind code	B2
Filing date	May 9, 2023
Priority date	May 11, 2022
Publication date	Nov 4, 2025
Grant date	Nov 4, 2025

Abstract

The present invention provides a method and apparatus for controlled burning of experimental solid fuel test strands. The fuel test strand is advanced by a screw attached to a computer-controlled stepper motor. The stepper motor controls the fuel test strand position via a proportional-integral-derivative (PID) control loop, adjusting velocity based on transmission of a diode laser beam located at the desired fuel surface position. This provides real-time monitoring of fuel strand position and fuel regression rate during combustion experiments.

First claim

What is claimed as new and desired to be protected by Letters Patent of the United States is:

1 . An active method of controlling the position of a burning surface of a solid fuel strand, comprising:
placing a solid fuel strand into a housing; advancing the solid fuel strand through the housing using a screw attached to a motor that is controlled by a computer; directing a beam of light from a diode laser that skims a desired fuel strand surface position, wherein the light transmitted by the diode laser is collected by a photodiode; and using a digital control loop to control the solid fuel strand position, wherein the digital control loop sends commands to the motor to adjust velocity based on the light collected by the photodiode, and wherein solid fuel strand position data is saved as a function of time allowing for direct calculation of regression rate as a function of time.

2 . The method of claim 1 , wherein the motor is a stepper motor.

3 . The method of claim 1 , wherein the control loop is a proportional-integral-derivative (PID) control loop.

4 . The method of claim 1 , wherein the control loop is integrated into a larger control system comprising automated ignition and shutdown sequences.

5 . An apparatus for controlling the position of a burning surface of a solid fuel strand, comprising:
a housing through which a solid fuel strand is advanced using a screw attached to a motor that is controlled by a computer; a diode laser that produces a beam that skims a desired fuel strand surface position; a photodiode that collects light transmitted by the diode laser; and a digital control loop that controls solid fuel strand position by sending commands to the motor to adjust velocity based on the light collected by the photodiode, wherein solid fuel strand position data is saved as a function of time allowing for direct calculation of regression rate as a function of time.

6 . The apparatus of claim 5 , wherein the motor is a stepper motor.

7 . The apparatus of claim 5 , wherein the control loop is a proportional-integral-derivative (PID) control loop.

8 . The apparatus of claim 5 , wherein the control loop is integrated into a larger control system comprising automated ignition and shutdown sequences.

Assignees

• Us Gov Sec Navy

Inventors

• Geipel Clayton
• Fisher Brian

Classifications

• F23K3/00

  Feeding or distributing of lump or pulverulent fuel to combustion apparatus · CPC title

• F23N2239/02

  Solid fuels · CPC title

• G05D3/125

  using discrete position sensor · CPC title

• F23K2203/202

  using screws · CPC title

• G01N33/222

  Solid fuels, e.g. coal · CPC title