Traction drive system and method for operating a traction drive system

Patent metadata

Field	Value
Publication number	US-12460718-B2
Application number	US-202218704502-A
Country	US
Kind code	B2
Filing date	Nov 3, 2022
Priority date	Nov 4, 2021
Publication date	Nov 4, 2025
Grant date	Nov 4, 2025

Abstract

A traction drive system for a work machine, including at least one electric motor, a transmission, and a controller. The controller is configured to select a gear ratio of the transmission depending on a change to be expected in a motor output of the at least one electric motor. The change to be expected in the motor output is conditional on a change in the gear ratio of the transmission. The change to be expected in the motor output is determined on the basis of at least one operating parameter of the work machine.

First claim

The invention claimed is:

1 . A traction drive system for a work machine, comprising:
at least one electric motor; a transmission; and a controller which is configured to select a gear ratio of the transmission depending on a change to be expected in a motor output of the at least one electric motor, each gear ratio providing mechanical connection of the transmission to both a traction drive and a work drive of the work machine, wherein the change to be expected in the motor output is conditional on a change in the gear ratio of the transmission, wherein the change to be expected in the motor output is determined on a basis of at least one operating parameter of the work machine, and wherein the change to be expected in the motor output is determined based on a simulation performed by the controller, wherein the at least one operating parameter is selected from a group consisting of a speed of the work machine, a change in the speed of the work machine, and a change in electrical energy which is output from an electrical energy source for supplying the at least one electric motor with energy, wherein the controller is configured to select at least two different gear ratios of the transmission, and wherein the controller is configured to select a second gear ratio which is different from a first gear ratio of the transmission when the change to be expected in the motor output is below a predetermined threshold value.

2 . The traction drive system as claimed in claim 1 , wherein the controller is configured to select the gear ratio of the transmission taking into account a total output of the traction drive system.

3 . The traction drive system as claimed in claim 2 ,
wherein the total output of the traction drive system is determined at least on a basis of one following operating parameters of the work machine: a) a change in output during the change of the gear ratio, b) a change in the output because of different degrees of efficiency of gear ratios of the transmission, c) a change in the output because of incomplete transmission of force inside the traction drive system, and d) an output characteristic of the traction drive system which is saved in a memory device of the work machine.

4 . The traction drive system as claimed in claim 1 , wherein the controller is configured to select the gear ratio of the transmission taking into account a temperature state in the traction drive system.

5 . The traction drive system as claimed in claim 1 , comprising at least one sensor for detecting a terrain structure surrounding the work machine, wherein the controller is configured to select the gear ratio of the transmission taking into account the terrain structure.

6 . The traction drive system as claimed in claim 1 , wherein the controller is configured to select the gear ratio of the transmission taking into account an operating state of a work device actively connected to the work drive of the work machine.

7 . A work machine comprising the traction drive system as claimed in claim 1 , wherein the traction drive system is configured to drive the work machine by a traction drive.

8 . The traction drive system as claimed in claim 1 ,
wherein a majority of the motor output is transmitted to the traction drive of the work machine in the first gear ratio of the at least two different gear ratios, and wherein the majority of the motor output is transmitted to the work drive of the work machine in the second gear ratio of the at least two different gear ratios.

9 . A method for operating a traction drive system for a work machine which has at least one electric motor and a transmission, the method comprising:
determining, on a basis of at least one operating parameter of the work machine, a change to be expected in a motor output of the at least one electric motor, which the change to be expected in the motor output is conditional on a change in a gear ratio of the transmission, each gear ratio providing mechanical connection of the transmission to both a traction drive and a work drive of the work machine; selecting the gear ratio of the transmission depending on the change to be expected in the motor output; and setting the transmission to operate at the selected gear ratio, wherein the change to be expected in the motor output is conditional on the change in the gear ratio of the transmission, wherein the change to be expected in the motor output is determined on a basis of the at least one operating parameter of the work machine, and wherein the change to be expected in the motor output is determined based on a simulation performed by the controller, wherein the at least one operating parameter is selected from a group consisting of a speed of the work machine, a change in the speed of the work machine, and a change in electrical energy which is output from an electrical energy source for supplying the at least one electric motor with energy, wherein the controller is configured to select at least two different gear ratios of the transmission, and wherein the controller is configured to select a second gear ratio which is different from a first gear ratio of the transmission when the change to be expected in the motor output is below a predetermined threshold value.

10 . A controller configured to be connected to a traction drive system by at least one interface and configured to perform the method as claimed in claim 9 .

Assignees

• Zahnradfabrik Friedrichshafen

Inventors

• Glöckner Rico
• Döring Jan
• Kugler Johannes

Classifications

• F16H2061/022

  Calculation or estimation of optimal gear ratio, e.g. best ratio for economy drive or performance according driver preference, or to optimise exhaust emissions · CPC title

• F16H61/16 Primary

  Inhibiting  {or initiating}  shift during unfavourable conditions  {, e.g. preventing forward-reverse shift at high vehicle speed, preventing engine overspeed}   (F16H61/18 takes precedence) · CPC title

• F16H59/78

  Temperature · CPC title

• F16H59/66

  Road conditions, e.g. slope, slippery · CPC title

• F16H59/50

  Inputs being a function of the status of the machine, e.g. position of doors or safety belts · CPC title