Engine data processor and computer-implemented method for the adjustment of an exhaust gas composition

Patent metadata

Field	Value
Publication number	US-12460569-B2
Application number	US-202418884387-A
Country	US
Kind code	B2
Filing date	Sep 13, 2024
Priority date	Sep 15, 2023
Publication date	Nov 4, 2025
Grant date	Nov 4, 2025

Abstract

An engine data processor for an internal combustion engine is structured and arranged for: receiving a geometric characteristic of an exhaust unit through which the exhaust gas composition can be discharged, and determining from the geometric characteristic a smoke visibility limit value; receiving filter fill status information from an exhaust gas filter for filtering the exhaust gas composition; receiving a mean catalytic converter temperature of an exhaust gas catalytic converter for catalyzing the exhaust gas composition and determining a nitrogen dioxide conversion rate subject to the filter fill status information which has been received and the mean catalytic converter temperature; comparing the calculated nitrogen dioxide conversion rate with the smoke visibility limit value, and determining therefrom a control variable for the internal combustion engine so that the exhaust gas composition is invisible; and issuing the control variable.

First claim

What is claimed is:

1 . An engine data processor for an internal combustion engine, the engine data processor comprising:
the engine data processor, which is structured and arranged for adjusting a leaking exhaust gas composition for the internal combustion engine, the engine data processor being further structured and arranged for:
receiving a geometric characteristic of an exhaust unit which is structured and arranged for being that through which the exhaust gas composition is discharged, and determining from the geometric characteristic a smoke visibility limit value;
receiving a filter fill status information from an exhaust gas filter which is structured and arranged for filtering the exhaust gas composition;
receiving a mean catalytic converter temperature of an exhaust gas catalytic converter structured and arranged for catalyzing the exhaust gas composition and determining a nitrogen dioxide conversion rate subject to the filter fill status information which has been received and the mean catalytic converter temperature;
comparing the nitrogen dioxide conversion rate—which has been calculated—with the smoke visibility limit value, and determining therefrom a control variable for the internal combustion engine so that the exhaust gas composition is invisible; and
issuing the control variable.

2 . The engine data processor according to claim 1 , wherein the engine data processor is structured and arranged for:
calculating a series of nitrogen dioxide conversion rates subject to the filter fill status information; and determining the nitrogen dioxide conversion rate from the series, subject to mean catalytic converter temperature.

3 . The engine data processor according to claim 1 , wherein the engine data processor is structured and arranged for:
receiving (i) a nitrogen oxide emission value detected at the exhaust unit, and (ii) an exhaust unit pressure value; and determining the smoke visibility limit value therefrom.

4 . The engine data processor according to claim 3 , wherein the engine data processor is structured and arranged for receiving a filter pressure value and establishing the filter fill status information from the exhaust unit pressure value and the filter pressure value.

5 . The engine data processor according to claim 1 , wherein the engine data processor is structured and arranged for receiving a filter temperature and a catalytic converter temperature and establishing the mean catalytic converter temperature therefrom.

6 . The engine data processor according to claim 1 , wherein, for a suppression of a yellow smoke, the engine data processor is structured and arranged for:
establishing at least one smoke visibility limit value formed as a yellow smoke visibility limit value; establishing a control variable so that a generation of the yellow smoke is suppressed.

7 . The engine data processor according to claim 1 , wherein the engine data processor includes a conversion unit which is structured and arranged for calculating a series of increased or decreased nitrogen dioxide conversion rates depending on the filter fill status information.

8 . The engine data processor according to claim 1 , wherein the engine data processor includes a model-predictive controller, and wherein the model-predictive controller includes a limiting unit which is structured and arranged for receiving the nitrogen dioxide conversion rate and the smoke visibility limit value and for developing therefrom an operating limit for adjusting an invisible exhaust gas composition for the internal combustion engine.

9 . An internal combustion engine, comprising:
an engine data processor, which is structured and arranged for adjusting a leaking exhaust gas composition for the internal combustion engine, the engine data processor being further structured and arranged for:
receiving a geometric characteristic of an exhaust unit which is structured and arranged for being that through which the exhaust gas composition is discharged, and determining from the geometric characteristic a smoke visibility limit value;
receiving a filter fill status information from an exhaust gas filter which is structured and arranged for filtering the exhaust gas composition;
receiving a mean catalytic converter temperature of an exhaust gas catalytic converter structured and arranged for catalyzing the exhaust gas composition and determining a nitrogen dioxide conversion rate subject to the filter fill status information which has been received and the mean catalytic converter temperature;
comparing the nitrogen dioxide conversion rate—which has been calculated—with the smoke visibility limit value, and determining therefrom a control variable for the internal combustion engine so that the exhaust gas composition is invisible; and
issuing the control variable;
an engine structured and arranged for providing a mechanical power; and an exhaust gas aftertreatment system including the exhaust gas catalytic converter and the exhaust gas filter.

10 . The internal combustion engine according to claim 9 , wherein the engine data processor includes a model-predictive controller which is structured and arranged for generating from an operating limit a plurality of operationally optimal controller specifications for adjusting the mean catalytic converter temperature.

11 . The internal combustion engine according to claim 10 , wherein the engine includes an actuation group, and wherein the internal combustion engine further includes an actuator controller, which is structured and arranged for receiving the plurality of operationally optimal controller specifications and for determining therefrom the control variable for the actuation group of the engine.

12 . A computer-implemented method for adjusting an exhaust gas composition in an exhaust unit of an internal combustion engine, the method comprising the steps of:
receiving a geometric characteristic of the exhaust unit of the internal combustion engine; establishing a smoke visibility limit value from the geometric characteristic; receiving a mean catalytic converter temperature and a filter fill status information and establishing a nitrogen dioxide conversion rate subject to a catalytic converter temperature and the filter fill status information; comparing the smoke visibility limit value—which has been established—with the nitrogen dioxide conversion rate; and establishing a control variable with which the internal combustion engine is operated so that the exhaust gas composition that is to be discharged at the exhaust unit is invisible, the computer-implemented method being for adjusting the exhaust gas composition which has been filtered and catalyzed in the exhaust unit.

Assignees

• Rolls Royce Solutions Gmbh

Inventors

• Harder Karsten

Classifications

• F01N2900/1614

  NOx amount trapped in catalyst · CPC title

• F01N9/007

  Storing data relevant to operation of exhaust systems for later retrieval and analysis, e.g. to research exhaust system malfunctions · CPC title

• F02D41/1441

  Plural sensors · CPC title

• F02D41/1448

  the characteristics being an exhaust gas pressure · CPC title

• F02D41/1463

  of the exhaust gases downstream of exhaust gas treatment apparatus · CPC title