Methods and systems for a fuel operated heater

Patent metadata

Field	Value
Publication number	US-12460567-B2
Application number	US-202418417439-A
Country	US
Kind code	B2
Filing date	Jan 19, 2024
Priority date	Jan 19, 2024
Publication date	Nov 4, 2025
Grant date	Nov 4, 2025

Abstract

Methods and systems are provided for a fuel system. In one example, a method may include adjusting operation of a fuel-operated heater (FOH) and an exhaust system to regenerate the FOH. The operation may include flowing gases from the exhaust system to the FOH to return the FOH to a less coked state.

First claim

The invention claimed is:

1 . A system, comprising:
a fuel operated heater (FOH) fluidly coupled to an exhaust system of an engine and a vehicle interior cabin; and a controller comprising computer-readable instructions that when executed enable the controller to:
direct exhaust gases from exhaust system to the FOH in response to a regeneration request; and
crank the engine and flow engine compressed air to the FOH in response to the regeneration request being present when the engine is not combusting.

2 . The system of claim 1 , wherein a regeneration passage extends from the FOH and intersects with an exhaust passage of the exhaust system at a location downstream of an aftertreatment device relative to a direction of exhaust gas flow.

3 . The system of claim 2 , wherein a valve is arranged in the regeneration passage, the valve configured to control exhaust gas flow from the exhaust passage to the FOH.

4 . The system of claim 1 , wherein the exhaust system comprises an exhaust tuning valve.

5 . The system of claim 1 , wherein the instructions further cause the controller to initiate a regeneration of the FOH in the presence of the regeneration request in response to a delta pressure of the FOH.

6 . The system of claim 5 , wherein the instructions further cause the controller to flow exhaust gases from the exhaust system during the regeneration of the FOH.

7 . The system of claim 1 , wherein the exhaust system further comprises a fuel injector positioned to inject fuel directly into an exhaust gas stream.

8 . A system, comprising:
a fuel operated heater (FOH) fluidly coupled to an exhaust system of an engine and a vehicle interior cabin; a differential pressure sensor coupled to an inlet and an outlet of the FOH; and a controller comprising computer-readable instructions that when executed enable the controller to:
direct exhaust gases from exhaust system to the FOH in response to a regeneration request, wherein the regeneration request is in response to a pressure differential sensed by the differential pressure sensor.

9 . The system of claim 8 , further comprising a fuel injector positioned upstream of an aftertreatment device of the exhaust system, the fuel injector positioned to inject fuel directly into an exhaust stream, and wherein the FOH is fluidly coupled to a location of the exhaust system downstream of the aftertreatment device relative to a direction of exhaust gas flow.

10 . The system of claim 8 , wherein the instructions further enable the controller to activate the FOH prior to flowing exhaust gases to the FOH for a threshold duration.

11 . The system of claim 8 , wherein the instructions further enable the controller to flow a mixture of exhaust gas and fresh air to the FOH prior to flowing exhaust gases to the FOH via a multi-position valve.

12 . The system of claim 8 , wherein the FOH is deactivated and unfueled when exhaust gases are directed to the FOH.

13 . The system of claim 8 , wherein the instructions further enable the controller to crank the engine and flow engine compressed air to the FOH in response to the regeneration request being present when the engine is not combusting.

14 . A method, comprising:
activating a fuel operated heater (FOH) for a threshold duration; deactivating the FOH; flowing exhaust gases from an engine to the FOH; and maintaining the FOH active and cranking the engine in response to the engine being unfueled.

15 . The method of claim 14 , further comprising injecting fuel into an exhaust stream in response to a temperature of the exhaust gases being less than a threshold temperature.

16 . The method of claim 14 , wherein a metered amount of exhaust gas is delivered to the FOH in response to the FOH not activating for the threshold duration.

17 . The method of claim 16 , wherein the metered amount of exhaust gas is mixed with fresh air prior to contacting the FOH.

Assignees

• Ford Global Tech Llc

Inventors

• Dudar Aed

Classifications

• F23N2241/14

  Vehicle heating, the heat being derived otherwise than from the propulsion plant · CPC title

• F01N2900/04

  Methods of control or diagnosing · CPC title

• F01N2610/146

  Control thereof, e.g. control of injectors or injection valves · CPC title

• F01N2900/1406

  Exhaust gas pressure · CPC title

• F01N2900/1404

  Exhaust gas temperature · CPC title